Section 02 ENGINE
Subsection 07 (PTO HOUSING AND MAGNETO)
smr2009-022-001_a
1. PTO housing
2. CPS harness retaining clamp
3. CPS
NOTE: Note position of the CPS harness retaining
clamp position as illustrated above for reinstalla-
tion.
Remove PTO housing from engine.
NOTICE
To prevent damaging contact sur-
faces, be sure to use prying lugs to separate
PTO housing from engine.
NOTE: Carefully separate PTO housing from en-
gine using two flat screwdrivers prying equally on
opposite sides of the housing and at the same
time. Proceed slowly to prevent starter gear disc
springs and washer from falling down into bilge
area.
smr2005-034-002_a
1. Disc springs
2. Wash
er
3. Starter drive gear
Remove PTO housing gasket and discard.
PTO Housing Inspection
Inspect PTO housing for cracks or any other dam-
ages. Replace if necessary.
Inspect the needle bearing in the PTO housing
used to support the starter drive assembly shaft.
NOTE: Clean all disassembled metal components
in a non-ferrous metal cleaner.
WARNING
Wear safety glasses and work in a well
ventilated area when working with strong
chemical products. Also wear suitable non-
absorbent gloves to protect your hands.
Inspect oil strainer for contaminants, debris or
other particles. Clean as required.
1
R1503motr117A
1. PTO oil s
trainer
PTO Housing Installation
For inst
allation, reverse the removal procedure.
However
, pay attention to the following.
Apply lubricants, sealers or thread locker as spec-
ified in exploded view.
Apply torques as specified in exploded view.
Positio
n the disc springs and thrust washer onto
the star
ter drive assembly shaft as per following
illust
ration.
74 smr2009-022
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