Name: Siemens SINUMERIK 802D sl
Brand: Siemens
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System Overview

1-12

SINUMERIK 802D sl Instruction Manual (BA), 05/2005 Edition

6FC5 397-0CP10-1BA0

Toolbox

A tool box is delivered on CD ROM together with the appropriate system software.

The toolbox contains software tools for configuring the control system. It must be installed

on your PC/PG.

The following software can be found in the Toolbox:

S Setup file for the technologies

S Cycle packages for the technologies

S Reloadable languages

S Reloadable system blocks (SDB)

S RCS802D Commissioning and Diagnostic tool

This program can be used to transfer texts, user data and programs from the PC to the

CNC operator panel (PCU) and vice versa.

S “PLC 802 Programming Tool” – tool for creating the PLC user program

S PLC user library

S “Starter” – parameterization and commissioning tool for the SINAMICS drive

Note

The table of contents and notes for setup can be found in the siemense.txt file.

Table of Contents7
System Overview11
Description15
Operator Controls19
Operator Controls and Displays19
Error and Status Displays20
CNC Operator Panel (PCU) Interfaces21
Compact Flash Card (CF Card) Slot21
Interfaces21
Ethernet Interface22
USB Port (Available Soon)22
RS232 COM Interface23
PROFIBUS DP Interface24
DRIVE Cliq Interface25
Handwheel Connection26
Digital Inputs/Digital Outputs38
PP 72/48 I/O Module Interfaces38
Dimension Drawings41
Dimension Drawing and Drilling Pattern for the CNC Operator Panel (PCU)42
Dimension Drawing and Drilling Pattern for the Machine Control Panel (MCP)44
Dimension Drawings and Drilling Patterns for the NC Full Keyboard46
Dimension Drawing for the PP72/48 I/O Module50
Installation51
Connection52
- Connecting53
- General Rules for Operation of a SINUMERIK 802D Sl54
- Rules Regarding Current Consumption and Power Loss of a Cubicle Arrangement55
- Overall Design of the SINUMERIK 802D Sl56
- Connecting the Protective Conductor for the Individual Components57
- Connection Overview for the SINUMERIK 802D Sl58
- Connecting the MCPA Module61
- Connecting the Analog Spindle62
- Connecting the Power Supply63
- Connecting the Full Keyboard to the CNC Operator Panel65
- Connecting the Ethernet Interface66
- Connecting the RS232 COM Port67
- Connecting the PP72/48 I/O Module and the Drive68
- Connecting the SINAMICS Drive to the DRIVE-Cliq Interface72
- Connecting the Digital Inputs/Outputs to the PCU73
- Connecting the Digital Inputs/Digital Outputs to the PP72/48 I/O Module74
- Connecting the Machine Control Panel to the PP72/48 I/O Module75
- Connecting Shielded Lines Via the Shield Connection (PCU)76
- Technical Data77
- Start-Up81
- Access Levels82
- Structure of Machine Data (MD) and Setting Data (SD)83
- RCS802D Commissioning and Diagnostic Tool84
- Turning on and Booting the Control System85
- Language Setting and File Management86
- Help, Language and Alarm Files87
- Setting the Technology90
- Entering the Machine Data92
- Setting the Profibus Address93
- Starting up the PLC94
- Configuring SINAMICS S120 with 802D Sl95
- Starting up Motors Without SMI99
- Setpoint/Actual-Value Assignment100
- Default Settings of the Axis Machine Data for Feed Axes101
- Default Settings of the Axis Machine Data for the Spindle103
- STARTER Start-Up Tool107
- Operating Philosophy of the STARTER Commissioning Tool for SINAMICS S120108
- Start-Up Sequence When Working with STARTER111
- Creating a Drive Project112
- Diagnosis Via STARTER113
- Function Generator114
- Trace Function117
- Measuring Function (SERVO) (Available Soon)118
- Measuring Sockets (Available Soon)121
- Completing the Start-Up122
- Service Display of the Axis Drive Behavior123
- Creating a Drive Project125
- Configuring a Drive Unit133
- Operating the Control Panel in STARTER (with the Motor Rotating)142
- Operating the Control Panel145
- Creating a Drive Project ONLINE152
- Acquiring the Component Topology and Configuring the Drive Unit Automatically155
- Configuring and Checking the Topology of the Drives159
- Starting up the PLC165
- Commissioning the PLC166
- PLC Alarms168
- General PLC Alarms169
- PLC Programming172
- Command Overview173
- Explanation of the Stack Operations176
- Program Organization183
- Testing and Monitoring Your Program184
- PLC Applications Download/Upload/Copy/Compare185
- User Interface187
- Data Backup and Series Machine Start-Up189
- External Data Backup190
- Data Backup Via V24191
- Series Machine Start-Up192
- Data Backup in Case of Backlight Failure195
- A.1 List of Machine Data198
- A.1.2 General Machine Data203
- A.1.3 Channelspecific Machine Data208
- A.1.4 Axisspecific Machine Data216
- A.2 Setting Data228
- A.3 SINAMICS Parameters232
- B.1 Electromagnetic Compatibility234
- B.2 Transport and Storage Conditions236
- B.4 Information on Insulation Tests, Safety Class, and Degree of Protection238
- B.5 Safety of Electronic Control Systems239
- C.1 What Does ESD Mean?241
- C.2 Electrostatic Charging of Persons242
- C.3 Basic Protective Measures against Discharge of Static Electricity243
- D.1 General Terms and Conditions for the Use of Software for Sinumerik and Drive Technology245
- D.2 General Terms and Conditions for the Use of Software for Sinumerik and Drive Technology246
- D.2.2 License Type247
- D.2.3 Software Type248
- D.2.5 Further Rights and Duties of the Licensee249
- D.3 License Provisions for Free Software Components250
- D.5 See Gpl.txt on the Toolbox CD under /Licenses251

Siemens SINUMERIK 802D sl Instruction Manual

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