Ski-Doo 2005 SUMMIT HIGHMARK - Page 7

TABLE OF CONTENTS
INSPECTION... ..... .... . .... . . . .. . . . .. . .. . . . .. . . .. . .. . . . .. . . . .... . .... ..... ..... ..... ..... ..... .... . .... . .... . .... . .. 85
DRAINING THE SYSTEM............................................................................................ 85
DISASSEMBLY AND ASSEMBLY .... . .. .. . .. .. .. . .. .. . .. .. . .. .. . .... ..... ..... ..... . . . .... ..... ..... ..... . . . .... . .. 86
COOLING SYSTEM REFILLING PROCEDURE..... ... .. .. . .. .. . .. .. .. . .. .. . .... . .... . .... ..... . . . .... . .... . .... . .. 87
11 – REWIND STARTER........................................................................................... 89
GENERAL............................................................................................................. 91
INSPECTION... ..... .... . .... . . . .. . . . .. . .. . . . .. . . .. . .. . . . .. . . . .... . .... ..... ..... ..... ..... ..... .... . .... . .... . .... . .. 91
REMOVAL ............................................................................................................ 91
ROPE REPLACEMENT............................................................................................... 91
DISASSEMBLY .. . .... ..... ..... ..... . . . .... . .... ..... ..... . . . .... . .... ..... ... .. .. . .. .. . .... ..... ..... ..... . . . .... . .. 91
ASSEMBLY . . .... . .... ... .. .. . .. .. . .. .. . .... . .... ..... ..... . . . .... . .... ..... ..... . . . .... . .... ..... ... .. .. . .. .. . .. .. . .. 92
INSTALLATION ....................................................................................................... 94
12 – OIL INJECTION SYSTEM ................................................................................... 95
GENERAL............................................................................................................. 97
OIL TYPE.............................................................................................................. 97
OIL SYSTEM LEAK TEST............................................................................................ 97
OIL PUMP IDENTIFICATION ........................................................................................ 98
CLEANING............................................................................................................ 98
REMOVAL ............................................................................................................ 98
CHECKING OPERATION............................................................................................. 99
INSTALLATION ....................................................................................................... 99
BLEEDING PROCEDURE.......................................................................................... 100
ADJUSTMENT...................................................................................................... 101
03 FUEL SYSTEM
01 – FUEL TANK AND FUEL PUMPS .......................................................................... 103
FUEL TANK................................................................................................... 104
IN-TANK FUEL FILTER REMOVAL ................................................................................ 105
IN-TANK FUEL FILTER INSTALLATION........................................................................... 105
IN-LINE FUEL FILTER REMOVAL ................................................................................. 106
IN-LINE FUEL FILTER INSTALLATION............................................................................ 106
FUEL TANK REMOVAL ............................................................................................ 106
FUEL TANK INSTALLATION....................................................................................... 107
FLOAT-TYPE FUEL LEVEL GAUGE REMOVAL/INSTALLATION . .... . .... . .... . .... . .... ..... ..... ..... ..... ... 107
ELECTRIC FUEL LEVEL SENSOR INSPECTION . .... . .... . .... . .... ..... .. . .. . . . .. .. . . . .. . . . .. .. . . . .. . . . .. . .. . . . 108
FUEL SYSTEM PRESSURIZATION. .. . . . .. . .. . . .. . . . .. . .. . . . .. . . . .... ..... ..... ..... ..... .... . .... . .... . .... . .... . 108
ELECTRIC FUEL PUMP..................................................................................... 109
DIAGNOSTIC FLOW CHART...................................................................................... 109
ELECTRIC FUEL PUMP PRESSURE TEST .... ..... ..... ..... ..... .... . .... . .... . .... . .... ..... ..... ... .. . . . .. . . . 110
ELECTRIC FUEL PUMP..................................................................................... 111
ELECTRIC FUEL PUMP REMOVAL............................................................................... 112
ELECTRIC FUEL PUMP INSTALLATION ......................................................................... 113
ELECTRIC FUEL PUMP PRESSURE REGULATOR REMOVAL/INSTALLATION . ..... .... . . . ..... ..... ..... ... 113
DIAPHRAGM FUEL PUMP ................................................................................. 114
DIAPHRAGM FUEL PUMP REMOVAL ........................................................................... 115
DIAPHRAGM FUEL PUMP VERIFICATION ...................................................................... 115
DIAPHRAGM FUEL PUMP CLEANING AND INSPECTION . ..... .... . .... . .... . .. .. . .. .. .. . .. .. . .. .. . .... . .... . 116
DIAPHRAGM FUEL PUMP INSTALLATION...................................................................... 116
04 ENGINE MANAGEMENT (SDI)
01 – OVERVIEW ................................................................................................... 117
OPERATING PRINCIPLE.................................................................................... 118
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