Solcon HRVS-DN series

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83 • Motor and Soft Starter Protection

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Power ON and no Start

√

Bypass open trip

√

Set curve to 0 √

Notes:

(1) Electronic OVERLOAD can be set to operate at all times, during Run or it can be disabled.

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Default Chapter2
- Table of Contents2
1 List of Figures6
2 Safety & Warnings8
- Safety8
- Attention8
- Warnings8
3 Introduction9
- Why Solcon? Why Soft Starters9
- How Soft Starters Work10
- Main Features, Options and Advantages11
4 Technical Data13
- HRVS-DN IP00 Unit (OEM Kit)13
- Typical Connection of the HRVS-DN IP00 Unit (OEM Kit)14
- Typical Connection of the HRVS-DN in a Cabinet15
  - Typical Connection of HRVS-DN up to 6.6Kv15
  - Typical Connection of HRVS-DN from 10Kv and up16
- HRVS-DN Selection17
- Ordering Information19
  - Ordering IP00 Unit (OEM Kit)19
  - Ordering a Cabinet Installed Soft Starter21
- Power Connections Description23
- Control Connections Description24
5 Recommended Wiring Diagrams31
- Control Supply and Control Inputs from a Single Source31
- Separate Sources for Control Supply and Control Inputs31
- Three Separate Sources for Control Supply and Control Inputs32
- Soft Start and Immediate Stop (no Soft Stop)32
- Soft Start and Soft Stop Wiring33
- Soft Start, Soft Stop and Immediate Stop Wiring33
- Soft Start, Soft Stop and Stop34
- External Fault34
- Dual Adjustment (Control Input #8)34
- Bypass Contactor35
- Operating Via Communication Links36
- Control Input #737
- Control Input #837
6 Installation of IP00 (OEM Kit) in a Cabinet38
- Mounting38
  - Low Voltage Section39
- Temperature Range & Heat Dissipation39
- Control Module Main PCB and Optional Pcbs40
- Dip Switch Settings on the Main PCB40
- Analog I/O (Option 5) (Terminals Gnd, out (-), out (+))43
- Insulation Test (Option 4) (Terminals 25, 26, 27 and Leak)44
- Remote Key-Pad Installation45
- Figure 21 - Remote Key Pad - Mechanical Installation and Cut-Out Dimensions46
7 Control Keypad47
- LCD Arrangement47
- Push-Buttons47
- Status Leds48
- Reviewing and Modifying Parameters48
- Upon First Control Voltage Connection48
- Special Actions Performed in TEST/MAINTENANCE Mode48
- Mode51
- Overview of All Mode Pages and Factory Defaults52
8 Motor and Soft Starter Protection78
- Adjustable Protection Functions78
- Non Adjustable Protection Functions80
- Fault and Reset81
- Auto Reset82
- Timing Occurrence Table82
9 Packing, Storage, Handling and Assembly84
- Packing Specification84
- Storage84
- Handling84
- Soft Starter's Assembly Procedure85
10 Commissioning and Operation Manual87
- Operational Notes87
- Parts Identification in the HRVS-DN Cabinet88
- Standard Control Diagram95
  - How Does It Operate98
11 High-Pot Test of the HRVS-DN Cabinet100
- High-Pot Test in HRVS-DN up to 6.6Kv, EPT-Tx Connected100
- High-Pot Test in HRVS-DN up to 6.6Kv, EPT-Tx Not Connected101
- Figure 41 – HRVS-DN up to 6.6Kv – EPT-Tx Not Connected Preparations for High-Pot Test, Testing L2102
- High-Pot Test in HRVS-DN from 10Kv and Up, EPT-Tx Connected103
- High-Pot Test in HRVS-DN from 10Kv and Up, EPT-Tx Not Connected104
12 Test Procedure for Low Voltage Testing106
- Accessories Required for LOW VOLTAGE Testing of the Starter and Cabinet106
- Notes and Warnings106
- Low Voltage Test Procedure107
  - Current Gain Dip Switches Setting110
  - Test Harness Installation110
    - Test Harness Installation in HRVS-DN up to 6.6Kv110
    - Test Harness Installation in HRVS-DN from 10Kv and up111
13 Start Procedure for Medium Voltage Motor112
- Special Attention Notes112
- Prior to Commissioning in Medium Voltage112
- Medium Voltage Test Procedure113
- Standard Starting Process114
- Examples of Starting Curves115
- How to Set MPS-3000 and DPM-10 When Installed with HRVS-DN118
14 Trouble Shooting120
- In-Out Resistance and Cathode-Cathode Resistance120
- Rgk (Thyristors Gate-Cathode) Resistances120
- Firing Test121
- Low Voltage Test Trouble Shooting123
- Medium Voltage Trouble Shooting127
15 Spare Parts130
16 HRVS-DN Communication (Modbus Protocol)131
- Introduction131
- Basic Structure of the Serial Link Frame132
- SYNC (Silent Interval)132
- Serial Link No. (Slave Address)132
- Function132
- List of Functions Supported by the HRVS-DN133
- Actual Data (3X References & 4X References)135
- Parameter Settings (4X References)138
- Control Register Write (4X Reference)142
- Discrete Commands (Coils, 0X References)143
- Discrete Hardwired Inputs (1X References)146
- Diagnostics146
- Exception Responses147
17 HRVS-DN Communication (Profibus Protocol)149
- Global Parameters149
- Operation Mode in PROFIBUS149
- Description of the DPV0 (Cyclic) Frame149
- Operations that Are Available in DPV1154
  - Read and Write from Random Registers Via Data Request154
  - Figure 55 – Reading 4 Following Register by Data Request (DPV1)155
- Configure the PROFIBUS in the HRVS-DN156
- Watch Dog Definition156
- Numbers of Actual Data Register for (Decimal)157
- Number of Setting Registers for Data Request161
  - Main & Protect. Parameters161
- Start Parameters161
- Stop Parameters162
- Dual Adjust Parameters162
- Fault Parameters162
- I/O Programming162
- Communication Parameters162
- Time Parameters163
18 HRVS-DN Communication (Devicenet™)164
- Introduction164
- Identity Object (01HEX - 1 Instance)166
- Message Router Object (02HEX - 1 Instance)166
- Devicenet Object (03HEX - 1 Instance)166
- Assembly Object (04HEX - 4 Instances)167
- Connection Object (05HEX - 2 Instances)168
- Softstart Object (2DHEX - 1 Instance)169
- Control Supervisor Object (29HEX - 1 Instances)170
  - Class Attributes (Instance 0)170
  - Instance Attributes (Instance 1)170
- Modbus / Serial Object (65HEX - 1 Instance)170
  - Common Services171
- Solcon Input Object (70HEX - 1 Instance)171
- Main Parameter Object (71HEX - 1 Instance)173
- Start Settings Object (72HEX - 1 Instance)174
- Stop Settings Object (73HEX - 1 Instance)175
  - Class Attributes (Instance 0)175
  - Instance Attributes (Instance 1)175
- Dual Settings Object (74HEX - 1 Instance)175
  - Common Services176
- Fault Settings Object (76HEX - 1 Instance)176
  - Class Attributes (Instance 0)176
  - Instance Attributes (Instance 1)176
19 Parameters List177
20 General Information180

Solcon HRVS-DN series - Page 83

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