Name: Solcon HRVS-DN series
Brand: Solcon
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86 • Packing, Storage, Handling and Assembly

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9.4.2 Power and Control Cable Connections

Figure 26 – Power and Control Cables Penetration to the Cabinet at Level 75mm

9.4.3 Power Cables Connection

Figure 27 – Power Cables Connection and Control Cables Routing.

Note!

For low voltage test it is advised to leave motor terminals open to enable easy

connection of the low voltage motor.

Default Chapter2
- Table of Contents2
1 List of Figures6
2 Safety & Warnings8
- Safety8
- Attention8
- Warnings8
3 Introduction9
- Why Solcon? Why Soft Starters9
- How Soft Starters Work10
- Main Features, Options and Advantages11
4 Technical Data13
- HRVS-DN IP00 Unit (OEM Kit)13
- Typical Connection of the HRVS-DN IP00 Unit (OEM Kit)14
- Typical Connection of the HRVS-DN in a Cabinet15
  - Typical Connection of HRVS-DN up to 6.6Kv15
  - Typical Connection of HRVS-DN from 10Kv and up16
- HRVS-DN Selection17
- Ordering Information19
  - Ordering IP00 Unit (OEM Kit)19
  - Ordering a Cabinet Installed Soft Starter21
- Power Connections Description23
- Control Connections Description24
5 Recommended Wiring Diagrams31
- Control Supply and Control Inputs from a Single Source31
- Separate Sources for Control Supply and Control Inputs31
- Three Separate Sources for Control Supply and Control Inputs32
- Soft Start and Immediate Stop (no Soft Stop)32
- Soft Start and Soft Stop Wiring33
- Soft Start, Soft Stop and Immediate Stop Wiring33
- Soft Start, Soft Stop and Stop34
- External Fault34
- Dual Adjustment (Control Input #8)34
- Bypass Contactor35
- Operating Via Communication Links36
- Control Input #737
- Control Input #837
6 Installation of IP00 (OEM Kit) in a Cabinet38
- Mounting38
  - Low Voltage Section39
- Temperature Range & Heat Dissipation39
- Control Module Main PCB and Optional Pcbs40
- Dip Switch Settings on the Main PCB40
- Analog I/O (Option 5) (Terminals Gnd, out (-), out (+))43
- Insulation Test (Option 4) (Terminals 25, 26, 27 and Leak)44
- Remote Key-Pad Installation45
- Figure 21 - Remote Key Pad - Mechanical Installation and Cut-Out Dimensions46
7 Control Keypad47
- LCD Arrangement47
- Push-Buttons47
- Status Leds48
- Reviewing and Modifying Parameters48
- Upon First Control Voltage Connection48
- Special Actions Performed in TEST/MAINTENANCE Mode48
- Mode51
- Overview of All Mode Pages and Factory Defaults52
8 Motor and Soft Starter Protection78
- Adjustable Protection Functions78
- Non Adjustable Protection Functions80
- Fault and Reset81
- Auto Reset82
- Timing Occurrence Table82
9 Packing, Storage, Handling and Assembly84
- Packing Specification84
- Storage84
- Handling84
- Soft Starter's Assembly Procedure85
10 Commissioning and Operation Manual87
- Operational Notes87
- Parts Identification in the HRVS-DN Cabinet88
- Standard Control Diagram95
  - How Does It Operate98
11 High-Pot Test of the HRVS-DN Cabinet100
- High-Pot Test in HRVS-DN up to 6.6Kv, EPT-Tx Connected100
- High-Pot Test in HRVS-DN up to 6.6Kv, EPT-Tx Not Connected101
- Figure 41 – HRVS-DN up to 6.6Kv – EPT-Tx Not Connected Preparations for High-Pot Test, Testing L2102
- High-Pot Test in HRVS-DN from 10Kv and Up, EPT-Tx Connected103
- High-Pot Test in HRVS-DN from 10Kv and Up, EPT-Tx Not Connected104
12 Test Procedure for Low Voltage Testing106
- Accessories Required for LOW VOLTAGE Testing of the Starter and Cabinet106
- Notes and Warnings106
- Low Voltage Test Procedure107
  - Current Gain Dip Switches Setting110
  - Test Harness Installation110
    - Test Harness Installation in HRVS-DN up to 6.6Kv110
    - Test Harness Installation in HRVS-DN from 10Kv and up111
13 Start Procedure for Medium Voltage Motor112
- Special Attention Notes112
- Prior to Commissioning in Medium Voltage112
- Medium Voltage Test Procedure113
- Standard Starting Process114
- Examples of Starting Curves115
- How to Set MPS-3000 and DPM-10 When Installed with HRVS-DN118
14 Trouble Shooting120
- In-Out Resistance and Cathode-Cathode Resistance120
- Rgk (Thyristors Gate-Cathode) Resistances120
- Firing Test121
- Low Voltage Test Trouble Shooting123
- Medium Voltage Trouble Shooting127
15 Spare Parts130
16 HRVS-DN Communication (Modbus Protocol)131
- Introduction131
- Basic Structure of the Serial Link Frame132
- SYNC (Silent Interval)132
- Serial Link No. (Slave Address)132
- Function132
- List of Functions Supported by the HRVS-DN133
- Actual Data (3X References & 4X References)135
- Parameter Settings (4X References)138
- Control Register Write (4X Reference)142
- Discrete Commands (Coils, 0X References)143
- Discrete Hardwired Inputs (1X References)146
- Diagnostics146
- Exception Responses147
17 HRVS-DN Communication (Profibus Protocol)149
- Global Parameters149
- Operation Mode in PROFIBUS149
- Description of the DPV0 (Cyclic) Frame149
- Operations that Are Available in DPV1154
  - Read and Write from Random Registers Via Data Request154
  - Figure 55 – Reading 4 Following Register by Data Request (DPV1)155
- Configure the PROFIBUS in the HRVS-DN156
- Watch Dog Definition156
- Numbers of Actual Data Register for (Decimal)157
- Number of Setting Registers for Data Request161
  - Main & Protect. Parameters161
- Start Parameters161
- Stop Parameters162
- Dual Adjust Parameters162
- Fault Parameters162
- I/O Programming162
- Communication Parameters162
- Time Parameters163
18 HRVS-DN Communication (Devicenet™)164
- Introduction164
- Identity Object (01HEX - 1 Instance)166
- Message Router Object (02HEX - 1 Instance)166
- Devicenet Object (03HEX - 1 Instance)166
- Assembly Object (04HEX - 4 Instances)167
- Connection Object (05HEX - 2 Instances)168
- Softstart Object (2DHEX - 1 Instance)169
- Control Supervisor Object (29HEX - 1 Instances)170
  - Class Attributes (Instance 0)170
  - Instance Attributes (Instance 1)170
- Modbus / Serial Object (65HEX - 1 Instance)170
  - Common Services171
- Solcon Input Object (70HEX - 1 Instance)171
- Main Parameter Object (71HEX - 1 Instance)173
- Start Settings Object (72HEX - 1 Instance)174
- Stop Settings Object (73HEX - 1 Instance)175
  - Class Attributes (Instance 0)175
  - Instance Attributes (Instance 1)175
- Dual Settings Object (74HEX - 1 Instance)175
  - Common Services176
- Fault Settings Object (76HEX - 1 Instance)176
  - Class Attributes (Instance 0)176
  - Instance Attributes (Instance 1)176
19 Parameters List177
20 General Information180

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Solcon HRVS-DN series Specifications

General

Brand	Solcon
Model	HRVS-DN series
Category	Controller
Language	English

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