Power Unit Mechanical: 1D-4
Installation
Installation is reverse order of removal with special
attention to the following steps.
• Clean sealing surface on cylinder head and cover.
• Remove oil, old sealant, and dust from sealing
surfaces.
• After cleaning, apply sealant to cylinder head sealing
surface area as shown in figure.
: Sealant 99000–31140 (SUZUKI Bond
1207B (100 g))
• Install new cylinder head cover gasket (1) to head
cover.
NOTE
Examine cylinder head cover gasket for
damage.
Always replace gasket with new one.
• Install cylinder head cover (2) to cylinder head, then
tighten cylinder head cover bolts to specified torque.
Tightening torque
Cylinder head cover bolt (a): 11 N·m (1.1 kgf-m,
8.0 lbf-ft)
• Perform the following final assembly checks to ensure
proper and safe operation.
– All parts removed have been returned to their
original positions.
– Wire and hose routing matches service manual
illustration. Refer to “Fuel Hose Routing” in Section
4B (Page 4B-1) and “Water Hose Routing” in
Section 4B (Page 4B-5).
– No oil leakage is evident during final test running.
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