Suzuki DF70A - Section 2 MID Unit

Table of Contents 2- i
2
Section 2
CONTENTS
Mid Unit
Precautions .................................................2-1
Precautions............................................................. 2-1
Precaution for Mid Unit ......................................... 2-1
Housing and Bracket............................... 2A-1
Precautions...........................................................2A-1
Precaution for Housing and Bracket ................... 2A-1
Service Instructions.............................................2A-2
Lower Side Cover Components .......................... 2A-2
Lower Side Cover Removal and Installation .......2A-3
Engine Holder / Oil Pan / Driveshaft Housing
/ Mounts Components....................................... 2A-4
Engine Holder / Oil Pan / Driveshaft Housing
/ Mounts Disassembly....................................... 2A-6
Engine Holder / Oil Pan / Driveshaft Housing
/ Mounts Assembly............................................ 2A-9
Engine Holder / Oil Pan / Driveshaft Housing
/ Mounts Related Component Inspection ........2A-13
Clutch Shaft Bearing and Oil Seal
Replacement................................................... 2A-15
Driveshaft Upper Oil Seal Replacement ........... 2A-16
Driven Gear Bearing and Oil Seal
Replacement................................................... 2A-16
Clamp / Swivel / Steering Brackets
Components.................................................... 2A-17
Clamp / Swivel / Steering Brackets
Disassembly....................................................2A-18
Clamp / Swivel / Steering Brackets Assembly ..2A-20
Clamp / Swivel / Steering Brackets Related
Components Inspection .................................. 2A-24
Power Trim and Tilt ................................. 2B-1
Precautions...........................................................2B-1
Precaution for Power Trim and Tilt......................2B-1
General Description .............................................2B-1
Power Trim and Tilt Description ..........................2B-1
Principles of Power Trim and Tilt Operation
Description ........................................................2B-3
Schematic and Routing Diagram........................2B-8
Power Trim and Tilt System Diagram .................2B-8
Diagnostic Information and Procedures............2B-9
Diagnose PTT System Malfunction.....................2B-9
Service Instructions...........................................2B-10
Checking PTT Fluid Level .................................2B-10
Air Bleeding from PTT Unit ...............................2B-10
Setting of Trim Down Position Limit ..................2B-11
Setting Tilt Up Limit Position .............................2B-12
Power Trim and Tilt Unit Removal and
Installation .......................................................2B-13
Power Trim and Tilt Unit Components ..............2B-17
Power Trim and Tilt Unit Disassembly ..............2B-18
Power Trim and Tilt Unit Reassembly...............2B-19
Power Trim and Tilt Unit Components
Cleaning and Inspecting..................................2B-21
Power Trim and Tilt Motor Removal and
Installation .......................................................2B-22
Power Trim and Tilt Motor Disassembly and
Assembly.........................................................2B-23
PTT Motor Related Items Inspection.................2B-24
PTT Motor Relay Inspection..............................2B-25
PTT Switch Inspection ......................................2B-26
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