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Operating instructions HERMA 400

152/154 3.28 US (130519)

www.herma.com

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Table of Contents5
Overview of the Applicator11
General Information15
Handling of the Documentation15
Explanation of Symbols15
Signal Words15
General Designations16
Safety17
Important Safety Information17
Signal Word Definitions17
Mandatory Signs18
Personal Protective Equipment18
Symbols on the Applicator19
Proper Use of the Applicator20
Responsibility of the Operator21
Personnel22
Applicator Description23
Sub-Assemblies23
Standard Unwinder24
Motorized Unwinder - Slim Line Version28
Motorized Loop-Type Unwinder - Slim Line Version34
Label Web Brake39
Label Sensor FS0341
Work Mode (Normal Mode)41
Setting Mode42
Label Sensor Optoelectronic46
Dispensing Sytems48
Rigid/Straight Dispensing Plates48
Dispensing Plate, 15° Angular49
Pivot Beak / Application Unit50
Moving Beak51
Transfer Systems52
Telescope52
Transverse Transfer System53
Drive/Transport Roller57
Standard Rewinder58
Motorized Rewinder - Slim Line Version64
Technical Data73
Dimensions / Weight (Configuration Examples)75
Inputs / Outputs (X10) (Option, Standard Signals)76
Inputs / Outputs (X19) (Option, Extended Signals)77
Transport, Installation, Storage and79
Connection79
Transporting the Applicator79
Installing the Applicator79
Storing the Applicator82
Electrical Connection83
Connections84
Inserting the Label Web (Web Paths)86
Right-Hand Applicator with Standard Dispensing Plate86
Left-Hand Applicator with Standard Dispensing Plate86
Right-Hand Applicator with Pivot Beak87
Left-Hand Applicator with Pivot Beak87
Right-Hand Applicator with Dispensing Plate with Spring-Loaded Roller, 75° Angular88
Left-Hand Applicator with Dispensing Plate with Spring-Loaded Roller, 75° Angular88
Winder System, Left-Hand Applicator89
Winder System, Right-Hand Applicator90
Winder System, Loop-Type Unwinder91
Putting into Operation93
Putting out of Operation95
End-Of-Life Disposal95
HERMA 400 Control)97
Design (Keypad and Display)98
Function Diagram100
End of Reel and Diminishing Reel (Internal)101
Overview Display Structure HERMA102
The Display's Quick Menu103
Format Selection (Quick Menu Parameter, Optional)103
Start Delay Applicator (Quick Menu Parameter)104
Stop Delay Label (Quick Menu Parameter)104
Speed Difference between Applicator and Application Roller (029)104
Speed of the Applicator (Quick Menu Parameter)105
Speed of the Product (Quick Menu Parameter, Optional)105
Conveyor Speed 152 (036)105
Product Speed Transverse Transfer System (037)105
Potentiometers106
The Display's Configuration Menu106
Menu 100 Basic Data107
Master Enc. Transfer107
Master Enc. Transfer Label Pos. Difference107
Master Encoder Pulses / Revolution107
Master Encoder Distance / Revolution107
Master Encoder Start Compensation107
Master Encoder Stop Compensation108
Master Encoder Mini Loop On/Off108
Master Encoder Mini Loop Start Delay108
Master Encoder Mini Loop Size108
Master Encoder Rollfed Cutter Distance108
Master Encoder Rollfed Difference Stst Cont108
Start Signal108
Start Signal Mark Field 1109
Start Signal Mark Field 2109
Start Signal Mark Field 3109
Start Inhibit Start Inhibit Distance109
Multi Labelling109
Multi Labelling Number of Labels109
Stop Signal110
Stop Signal Mark Field 1110
Stop Signal Mark Field 2110
Stop Signal Mark Field 3110
Stop Inhibit Stop Inhibit Distance110
Hole Inhibit Hole Inhibit Distance110
Label Tolerance110
Stop Sensor Label Position111
Stop at Missing Label111
Stop Sensor: Nolabel111
Printer On/Off111
Printer Every Nth Label111
Printer Start Delay111
Printer Print Time112
Printer Printing Length112
Menu 200 Transfer Data113
Application Type113
Pivot Beak On/Off114
Pivot Beak Type114
Pivot Beak Start Delay114
Pivot Beak Activation Time114
Pivot Beak Stop Delay114
Roller Unit Start Delay115
Roller Unit Stop Delay115
Dispensing Unit Label Start Delay116
Dispensing Unit Work Pos. Reached116
Dispensing Unit Work Pos. Return del116
Dispensing Unit Home Pos. Reached116
Transfer Unit after Blow116
Transfer Unit Work Pos. Reached116
Transfer Unit Work Pos. Return del116
Transfer Unit Blow116
Transfer Unit Home Pos. Reached116
Prism Control System117
Outfeed Jam Running Time117
AUTOMATIC Slow-Down Time117
Prism Start Delay117
Prism Stop Delay117
Start Detection Start Delay117
Start Detection Start Monitoring117
Auxiliary Control System118
268: Auxiliary Start Delay118
269: Auxiliary Stop Delay118
Label Check on / off119
Label Check Aft. Feed119
Lab. Check Aft. Transf119
Label Check Start Delay119
Menu 400 Format120
Format Load120
Format Save120
Format Save Enter Name120
Format Delete120
Menu 500 Batch121
Batch Size121
Menu 900 System122
Rotate Display Drehen122
Sprache / Language122
Ready Screen122
Alarm Message after Missing Labels123
Alarm Message after End of Reel123
Alarm Message after Undefined Web Move123
Alarm Message after Start Sequ. too Close123
Monitoring Quality123
Unwinder Disc124
Diminishing Reel Diameter124
Bluetooth124
Bus Adress (RS485)124
Display Add. Output124
Serial No. Applic124
Unwinder Oper. Modes125
Unwinder Output125
Loop Unwinder126
Loop Unwinder Output127
Unwinder Mode128
Rewinder Mode128
Loop Unwinder Mode128
Rewinder Output128
Unwinder Protection 1129
Unwinder Protection 2129
Bus Adress (RS485)129
Display Add. Output130
Cleaning, Maintenance, Service131
Maintenance Schedule132
Troubleshooting133
Indication of Malfunctions133
List of Malfunctions (Indicated Via Display)134
SM106 Missing Label at Dispensing Beak134
SM107 End of Label Web134
SM108 Dispensing Unit Does Not Reach Home Position134
SM109 Dispensing Unit Does Not Leave Home Position134
SM110 Dispensing Unit Does Not Reach Work Position134
SM111 Dispensing Unit Does Not Leave Work Position134
SM113 Transfer Unit Does Not Reach Home Position134
SM851 Winder Failure Temperature too High140
SM854 Rewinder Failure Power Stage140
SM865 Loop Filler Failure140
SM910 Drive Failure Low Voltage140
SM911 Drive Failure High Voltage140
SM912 Drive Failure High Temperature140
SM913 Drive Failure Overload (Period)140
SM914 Drive Failure140
SM916 Drive Failure140
SM917 Drive Failure Powerfail141
SM918 Drive Failure141
SM919 Drive Failure Low Voltage (Peak)141
SM920 Drive Failure Overload (Peak)141
SM921 Drive Failure142
SM922 Drive Failure142
SM923 Drive Failure142
SM924 Drive Failure Overload142
SM925 CAN Communication Disturbed142
SM926 Drive Failure: Overload (Vmax Exceeded!)142
SM999 Drive Mode was Changed! F-Button = Restart143
Malfunction Table (LED Indication)144
Remedy of Malfunctions145
Error Blink Codes with PLC Connection145
Other Malfunctions146
Replace the Drive Unit148
Remove the Drive Unit148
Ship the Drive Unit150
Mount the Drive Unit150
Technical Service150
Spare Parts151
A1 Index153

Herma 400 - Page 152

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