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Herma 400 User Manual

Herma 400
154 pages
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Operating instructions
Label applicator HERMA 400
HERMA GmbH · Geschäftsbereich Maschinen · 70791 Filderstadt · Germany
US
Geräteschild /
type label

Table of Contents

Other manuals for Herma 400

Questions and Answers:

Herma 400 Specifications

General IconGeneral
BrandHerma
Model400
CategoryLabel Maker
LanguageEnglish

Summary

Overview of the applicator

Sub-assemblies Overview

Identifies key components of the applicator like unwinder, brake, sensor, dispensing beak, and rewinder.

Warning symbols on the applicator

Explains hazard notification labels and their meaning for user safety.

General information

Handling of the documentation

Instructions for managing and understanding operating documents for safe machine use.

Explanation of symbols and signal words

Defines warning symbols and signal words (Danger, Warning, Caution, Notice) for hazard communication.

General designations

Lists and explains symbols for keys, LEDs, and model types used in the manual.

Safety

Important Safety Information

Provides an overview of crucial safety aspects for personnel and machine operation.

Mandatory signs and personal protective equipment

Details required safety signs and personal protective equipment for safe operation.

Proper use of the applicator and operator responsibility

Defines intended use, operator duties, and liability for safe machine operation.

Personnel qualifications and authorization

Specifies requirements for personnel operating, maintaining, or servicing the applicator.

Applicator description

Standard unwinder

Details the standard unwinder unit, including inserting label web and adjustments.

Motorized unwinder – Slim line version

Explains the motorized unwinder, its functions, and error codes.

Motorized loop-type unwinder – Slim line version

Covers the motorized loop-type unwinder, its functions, and error codes.

Label web brake

Describes the label web brake, its adjustment, and cleaning procedures.

Label sensor FS03

Details the FS03 sensor, its modes, adjustments, and technical specifications.

Label sensor optoelectronic

Explains the optoelectronic sensor, its adjustments, and positioning.

Dispensing systems

Covers different dispensing plates: rigid, 15° angular, and 75° angular.

Transfer systems

Describes telescope and transverse transfer systems, including positioning and adjustments.

Drive/Transport roller

Details the drive/transport roller, inserting backing paper, and adjusting contact pressure.

Standard rewinder

Explains the standard rewinder, inserting backing paper, and basic adjustments.

Motorized rewinder – Slim line version

Covers the motorized rewinder, switching off, and related procedures.

Technical Data

Specifications of the drive unit

Lists electrical, environmental, and performance specifications for the applicator's drive unit.

Dimensions and weight (configuration examples)

Provides dimensional drawings and approximate weights for different applicator configurations.

Inputs/Outputs (X10) (option, standard signals)

Details standard input/output connections for external control via X10 connector.

Inputs/Outputs (X19) (option, extended signals)

Details extended input/output connections for external control via X19 connector.

Transport, installation, storage and connection

Transporting the applicator

Guidelines for safely transporting the applicator using forklifts or pallet trucks.

Installing the applicator

Instructions for properly mounting and securing the applicator before operation.

Storing the applicator

Recommendations for storing the applicator in a dry, dust-free, and protected environment.

Electrical connection and wiring

Covers electrical safety, connection types (TN-C-S, TT, IT), and connector assignments.

Label web threading and winder systems

Illustrates label web paths for various applicator types and winder system configurations.

Putting into operation

Initial setup and startup procedure

Step-by-step guide for connecting power, switching on, and initial operation of the applicator.

Putting out of operation

Shutdown and end-of-life disposal

Procedures for safely switching off the applicator and guidelines for environmentally sound disposal.

Operation (via the HERMA 400 control)

Design (keypad and display)

Explains the function of keys on the keypad and the information displayed.

Function diagram

Illustrates the functional relationships between transport, pivot beak, printer, and start signals.

End of reel and diminishing reel (internal)

Describes how the applicator detects label supply status internally.

Overview display structure HERMA 400

Shows the navigation structure and available menus for controlling the applicator.

The display’s Quick Menu and parameter adjustment

Details Quick Menu parameters, navigation, editing, and adjustment of values.

Potentiometers and configuration menu

Explains potentiometer use and accessing the display's configuration menu for settings.

Menu 100 Basic data (Master encoder settings)

Covers master encoder settings, dead time calculation, and start compensation parameters.

Menu 200 Transfer data (Application types)

Details application types, pivot beak, and transfer unit parameter settings.

Menu 400 Format (Parameter set management)

Explains saving, loading, and managing parameter sets (formats) for different applications.

Menu 500 Batch (Batch counter management)

Describes setting and managing batch counters for production runs.

Menu 900 System (System settings and alarms)

Covers system settings like display rotation, language, ready screens, and alarm message configurations.

Cleaning, maintenance, service

Maintenance schedule

Provides a daily, weekly, monthly, and periodic maintenance checklist for the applicator.

Troubleshooting

Indication of malfunctions

Explains how malfunctions are indicated via display, LEDs, and signal columns.

List of malfunctions (SM codes)

A comprehensive list of error codes (SMxxx) and their potential causes and remedies.

Malfunction table (LED indication)

Summarizes malfunctions, their LED indications, and acknowledgment methods.

Remedy of malfunctions and error blink codes

Provides basic troubleshooting steps and explains error blink codes for PLC connections.

Other common malfunctions and their remedies

Lists common malfunctions and their potential causes and remedies for self-correction.

Replacing the drive unit

Step-by-step instructions for removing, shipping, and mounting the drive unit.

Technical Service contact information

Provides contact details for HERMA Technical Service for support and assistance.

Spare parts

Online ordering and ordering information

Instructions for ordering spare parts via HERMA's online shop and required information.

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