4 Kollmorgen - Decamber 2011
MMC Smart Drive Hardware Manual - TABLE OF CONTENTS
4 System Power Devices ................................................................................................................. 37
4.1 AC Input Power Requirements............................................................................................... 37
4.2 Protection............................................................................................................................... 39
4.2.1 Motor Overload Protection............................................................................................ 39
4.2.2 Motor Thermal Protection............................................................................................. 39
4.2.3 230V Smart Drive Protection Requirements................................................................. 39
4.2.4 460V Smart Drive Protection Requirements................................................................. 40
4.3 Line Reactors......................................................................................................................... 44
4.3.1 Specifications and Dimensions for Required Line Reactors......................................... 45
4.4 Isolation Transformers ........................................................................................................... 51
4.5 External Shunts...................................................................................................................... 52
4.5.1 Choosing External Shunts............................................................................................ 52
4.5.2 Mounting External Shunts ............................................................................................ 54
4.5.3 Connecting Shunt Modules .......................................................................................... 61
4.5.3.1 230V, 1-Phase MMC Smart Drive Shunt Wiring ................................................. 61
4.5.3.2 460V, 3-Phase MMC Smart Drive (-SD) Shunt Wiring........................................ 62
4.6 Line Filters.............................................................................................................................. 63
4.6.1 Line Filters and CE Compliance................................................................................... 63
4.6.2 Dimensions for 230V Line Filters.................................................................................. 69
4.6.3 Dimensions for 460V Line Filters.................................................................................. 70
5 230V 1/3 Phase MMC Smart Drive................................................................................................ 71
5.1 Control Section Connectors, Switches, LEDs........................................................................ 73
5.1.1 LEDs............................................................................................................................. 73
5.1.2 PiCPro Port (Digital Interfaced Drives)......................................................................... 73
5.1.3 PiCPro Port (Analog Drives)......................................................................................... 75
5.1.4 Node Address Rotary Switch (Digital Interfaced MMC-SD Only)................................. 78
5.1.5 Digital Link Ports (Digital Interfaced MMC-SD Only) .................................................... 79
5.1.6 Feedback Connectors (F1 & F2) .................................................................................. 81
5.1.6.1 Feedback Connectors (F1 and F2) Details ......................................................... 86
5.1.6.2 Feedback Port (F1/F2) to Motor Cables.............................................................. 90
5.1.7 Drive I/O Connector (IO)............................................................................................. 102
5.2 Power Section Connectors...................................................................................................109
5.2.1 24 VDC IN/Brake Connector ...................................................................................... 110
5.2.1.1 "EN" requirements and Safe-off Operation ....................................................... 111
5.2.2 Power Connector........................................................................................................ 112
5.2.3 DC Bus/Regen Connector (3-phase drive only) ......................................................... 115
5.3 Specifications - 230V MMC Smart Drive.............................................................................. 116
5.3.1 General Data for all 230V Models ............................................................................. 116
5.3.2 Physical and Electrical Data for 230V Drives ............................................................. 119
5.4 Dimensions for 230V MMC Smart Drive .............................................................................. 120
6 460V 3 Phase MMC Smart Drive NextGen................................................................................. 127
6.1 Control Section Connectors, Switches, LEDs...................................................................... 130
6.1.1 Status Display............................................................................................................. 130
6.1.2 Node Address Rotary Switches.................................................................................. 130
6.1.3 Digital Link Ports......................................................................................................... 131
6.1.4 Feedback Connectors (F1 & F2) ................................................................................ 133
6.1.4.1 Feedback Connectors (F1 and F2) Details ....................................................... 138
6.1.4.2 Feedback Port (F1/F2) to Motor Cables............................................................ 143
6.1.5 Drive I/O Connectors (IO1 & IO2)............................................................................... 148
6.2 Power Section Connectors...................................................................................................152
6.2.1 DC Power Connector.................................................................................................. 152
6.2.1.1 "EN" requirements and Safe-off Operation ....................................................... 152
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