Kollmorgen MMC Smart Drive

Kollmorgen - December 2011 3
MMC Smart Drive Hardware Manual - TABLE OF CONTENTS
Table of Contents
Table of Contents................................................................................................................................3
1 Introduction to the MMC Smart Drive.............................................................................................9
1.1 Overview...................................................................................................................................9
1.2 Contents of This Manual...........................................................................................................9
1.3 Software and Manuals..............................................................................................................9
1.3.1 Required Software and Manuals.....................................................................................9
1.3.2 Suggested Manuals ........................................................................................................9
1.4 Kollmorgen Support Contact ..................................................................................................11
2 Safety Precautions.........................................................................................................................13
2.1 System Safety ........................................................................................................................13
2.1.1 User Responsibility .......................................................................................................13
2.1.2 Safety Instructions.........................................................................................................13
2.2 Safety Signs ...........................................................................................................................14
2.3 Warning Labels.......................................................................................................................14
2.4 Safety First .............................................................................................................................15
2.5 Safety Inspection ....................................................................................................................15
2.5.1 Before Starting System .................................................................................................15
2.6 After Shutdown.......................................................................................................................15
2.7 Operating Safely.....................................................................................................................16
2.8 Electrical Service & Maintenance Safety................................................................................16
2.9 Safe Cleaning Practices .........................................................................................................17
3 Installing the MMC Smart Drive ....................................................................................................19
3.1 Storing the Drive Before Installation ......................................................................................19
3.2 Unpacking the Drive ...............................................................................................................19
3.3 Handling an MMC Smart Drive...............................................................................................19
3.4 Inspecting the Drive Before Installation..................................................................................19
3.5 Complying with European Directives......................................................................................20
3.6 Conforming with UL and cUL Standards ................................................................................20
3.7 General Installation and Ventilation Requirements ................................................................20
3.8 Controlling Heat Within the System........................................................................................21
3.9 Bonding .................................................................................................................................22
3.9.1 Bonding a Subpanel Using a Stud ................................................................................22
3.9.2 Bonding a Ground Bus Using a Stud ............................................................................22
3.9.3 Bonding a Ground Bus or Chassis Using a Bolt ...........................................................22
3.9.4 Grounding Multiple Drive Cabinets ...............................................................................23
3.9.5 Bonding Multiple Subpanels..........................................................................................23
3.10 Drive Mounting Guidelines ...................................................................................................23
3.11 Drive System Grounding Procedures...................................................................................24
3.11.2 Grounding Multiple Drives in the Same Cabinet .........................................................27
3.12 System Wiring Guidelines ....................................................................................................27
3.12.1 Recommended Signal Separation ..............................................................................28
3.12.2 Building Your Own Cables ..........................................................................................30
3.12.3 Routing Cables............................................................................................................30
3.13 Wiring the Drive ....................................................................................................................30
3.13.1 Sizing the 24V Power Supply......................................................................................30
3.13.2 System AC Power Wiring Guidelines .........................................................................31
3.13.3 Connecting Interface Cables ......................................................................................32
3.13.4 Preparing Motor Connection Wires ............................................................................33