2-S1
MX5100, WSM
CLUTCH
1. TROUBLESHOOTING
TRAVELLING CLUTCH
W10143220
Symptom Probable Cause Solution
Reference
Page
Clutch Drags Clutch pedal free play excessive Adjust 2-S5
Dust on clutch disc generated from clutch disc
facing
Remove rust 2-S16
Release fork broken Replace 2-S17
Clutch disc or pressure plate warped Replace 2-S9
Clutch Slips Clutch pedal free play too small Adjust 2-S5
Clutch disc excessively worn Replace 2-S16
Grease or oil on clutch disc facing Replace 2-S16
Clutch disc or pressure plate warped Replace 2-S16
Diaphragm spring weaken or broken Replace 2-S16
Chattering Grease or oil on clutch disc facing Replace 2-S16
Clutch disc or pressure plate warped Replace 2-S16
Clutch disc boss spline worn or rusted Replace or remove
rust
2-S16
Clutch shaft bent Replace –
Pressure plate or flywheel face cracked or
scored
Replace 2-S16
Clutch disc boss spline and gear shaft spline
worn
Replace 2-S16
Diaphragm spring strength uneven or diaphragm
spring broken
Replace 2-S16
Rattle During
Running
Clutch disc boss spline worn Replace 2-S16
Thrust ball bearing worn or sticking Replace 2-S16
Clutch Squeaks Thrust ball bearing sticking or dry Replace or lubricate 2-S16
Clutch disc excessively worn Replace 2-S16
Vibration Gear shaft bent Replace –
Clutch disc rivet worn or broken Replace 2-S16
Clutch parts broken Replace 2-S16