3-S17
MX5100, WSM
TRANSMISSION
(3) Disassembling Clutch Housing
Removing Clutch Lever, Release Fork and Release Bearing
1. Remove the release fork mounting screws (2).
2. Draw out the clutch lever (3) to remove the release fork (1).
3. Remove the release bearing and release hub (4) together.
(When reassembling)
• Apply grease to the sliding surface of the clutch release hub.
• Apply grease to the clutch lever.
W10126560
Shaft Case
1. Remove the shaft case mounting screws.
2. Screw down the two M6 × 35 mm screws (2) into the shaft case
(1) and pull it out.
3. Take out the shaft case (1).
(When reassembling)
• Apply liquid gasket (Three Bond 1208D or equivalent) to joint
surface of the shaft case and clutch housing case after
eliminating the water, oil and stuck liquid gasket.
(When replacing oil seal in shaft case)
• Install the oil seal (3) as shown in the figure, noting its direction
and using vinyl tape.
• Apply grease to the oil seal (3).
W10128390
Tightening torque
Release fork mounting
screw
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 lbf·ft
(1) Release Fork
(2) Release Fork Mounting Screw
(3) Clutch Lever
(4) Release Hub
(1) Shaft Case
(2) M6 × 35 mm Screw
(3) Oil Seal
(4) Vinyl Tape
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