6-S19
MX5100, WSM
FRONT AXLE
Backlash between 10T Bevel Gear and 14T Bevel Gear
1. Stick a strip of fuse spots on the 14T bevel gear (1) with grease.
2. Fix the front axle case, bevel gear case and front gear case.
3. Turn the axle.
4. Remove the bevel gear case from front axle case and measure
the thickness of the fuses with an outside micrometer.
5. If the backlash is not within the factory specifications, adjust with
shim (3).
(Reference)
• Thickness of adjusting shims
0.4 mm (0.016 in.) 1.0 mm (0.039 in.)
0.6 mm (0.024 in.) 1.2 mm (0.047 in.)
0.8 mm (0.031 in.)
• Tooth contact : More than 35 %
W10190950
Backlash between 9T Bevel Gear and 43T Bevel Gear
1. Stick a strip of fuse to three spots on the 43T bevel gear (1) with
grease.
2. Fix the axle flange and front gear case.
3. Turn the axle.
4. Remove the axle flange from front gear case and measure the
thickness of the fuse with an outside micrometer.
5. If the backlash is not within the factory specifications, adjust with
shim (3).
(Reference)
• Thickness of adjusting shims
0.4 mm (0.016 in.) 2.0 mm (0.079 in.)
0.5 mm (0.020 in.)
• Tooth contact : More than 35 %
W10196490
Backlash between 10T
bevel gear and 14T
bevel gear
Factory spec.
0.2 to 0.3 mm
0.008 to 0.012 in.
Allowable limit
0.6 mm
0.024 in.
(1) 14T Bevel Gear
(2) 10T Bevel Gear
(3) Shim
Backlash between 9T
bevel gear and 43T
bevel gear
Factory spec.
0.2 to 0.3 mm
0.008 to 0.012 in.
Allowable limit
0.6 mm
0.024 in.
(1) 43T Bevel Gear
(2) 9T Bevel Gear
(3) Shim
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