Kval 994-X - Page 8

994-X Door Hanging System
Chapter 5 Maintenance of the 994-X
Maintenance Schedule ............................................................ 5-2
300 Cycle Maintenance Steps ................................................. 5-4
Clean, Clean, Clean!.............................................................................5-4
600 Cycle Maintenance Steps ................................................. 5-5
Check Air Gauges and Inspect Water Traps ........................................5-5
Inspect Tooling......................................................................................5-5
Lubricate inside of Hopper....................................................................5-6
Empty Dust Collection Units .................................................................5-6
3,000 Cycle Maintenance Steps .............................................. 5-7
Inspect Feed Belts................................................................................5-7
Inspect Screw Drop Tubes on Six Shooter...........................................5-7
Inspect all Photo Eyes ..........................................................................5-7
Inspect Limit Switches ..........................................................................5-8
Inspect Screw Receiver Parts...............................................................5-8
Inspect Airlines .....................................................................................5-9
Refill Lubricators...................................................................................5-9
Grease Ball Screw Bearings...............................................................5-10
Clean Bearing Shafts..........................................................................5-10
12,000 Cycle Maintenance Steps ............................................ 5-11
Inspect Chains for Proper Tension......................................................5-11
Inspect Air Cylinders...........................................................................5-11
Inspect Hydraulic Lines.......................................................................5-11
Inspect Ball Rail Shafts.......................................................................5-12
Clean and Lubricate Slides, Cylinder Rods and Bearing Shafts.........5-12
Clean inside Hopper ...........................................................................5-12
72,000 Cycle Maintenance Steps ............................................ 5-13
Inspect Nuts and Bolts........................................................................5-13
Check Door Feeding Transition ..........................................................5-13
Electrical .............................................................................................5-13
Computer Backup...............................................................................5-13
Wash Filter and Lubricator Bowls.......................................................5-13
Tool Changing Schedule.......................................................... 5-14
Maintenance NO-GOES .......................................................... 5-16
Lubrication Schedule ............................................................... 5-17
Lubrication Requirements........................................................ 5-18
Linear Bearings, Flange Bearing, and Pillow Blocks ..........................5-18
Gear Motor Lubrication Requirements................................................5-19
Ball Screws (If Applicable)..................................................................5-19