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ECOSYS M3040dn
Kyocera ECOSYS M3040dn Service Manual
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2NM/2NX/2NY/2NZ/2P0/2P6
1-5-76
(1-2) Detaching and refitt
ing the DP separation pad
Procedure
1.
Push two hooks inside and pull DP sep-
aration p
ad assembly up.
2.
Check or replace DP sepa
ration pad
and refit all the remove
d parts.
*:
Check wh
ether the pr
essure sprin
g is
contained in the
projection.
Figure 1-5-128
DP separation
pad assembly
Hook
Hook
357
359
Table of Contents
Service Manual
1
Notation of Products in the Manual
2
Revision History
3
Safety Precautions
5
Safety Warnings and Precautions
6
Symbols
6
Installation Precautions
7
Precautions for Maintenance
8
Miscellaneous
9
Contents
11
Maintenance Mode
11
Specifications
11
Troubleshooting
11
Specifications
17
Main Part Appearance
21
Parts Names
21
A Connector and an Inside
22
Option
24
Basic Model
25
Operation Panel
25
Hypas Model
26
Machine Cross Section
27
Option Composition
28
Installation Environment
29
Unpacking and Installation
30
Install the Paper Feeder (Option)
32
Precaution for Carrying the Machine
32
Remove the Tapes and Spacer
32
Setup of a Toner Container
33
Connecting at Network
36
Connecting at USB
36
Connecting the Cable
36
Installing the Waste Toner Box
36
Loading Paper
37
Before Loading Paper
39
Replace the Operation Panel Sheet (Except 240V AC Model)
40
Connecting the Power Code
41
Setting of the Fuser Pressure Release Lever (40 Ppm Model Only)
41
Installing Software
42
Power on
42
Clearing the Counter (Maintenance Item U927)
43
Exit Maintenance Mode
43
Output an Own-Status Report (Maintenance Item U000)
43
Setting the Country Code (Maintenance Item U600) (with Fax Model Only)
43
Installing an Accessories Option
44
Installing the SD Card
44
Installing the Expansion Memory
45
Installing the HD-6/HD-7(SSD)
46
Installing the IC Card Reader Holder (50/60 Ppm Model Only)
48
Enabling IC Card Authentication
51
Executing a Maintenance Item
53
Maintenance Mode
53
Maintenance Modes Item List
54
Contents of the Maintenance Mode Items
59
Event Log
60
Service Status Page
64
Engine Information
65
Error Codes
70
U001/Exit Mainte
70
U002/Set Factory Def
70
U004/Machine No.
71
U010/Set Mainte ID
72
U019/Firm Version
73
U021/Init Memory
74
U025/Firm Update(S)
75
U034/Adj Paper Timing
76
U065/Adj Scn
79
U066/Table Timing
81
U067/Table Center
82
U068/DP Scn Start Pos
83
U070/Adj DP Motor
84
Adjustment: Leading Edge Registration
85
U071/DP Timing
85
Adjustment: Trailing Edge Registration
86
U072/DP Center
87
U130/Set Toner Install
88
U147/Set Toner Apply
89
U201/Init Touch Panel (Hypas Only)
90
U203/Chk DP Ope
91
Display Description
92
U207/Chk Panel Key
92
U222/Set IC Card Type
93
U250/Mnt Cnt Pre-Set
94
U251/Clr Mnt Cnt
95
U252/Set Dest
96
U253/Sel D/S Count
97
U260/Set Count Mode
97
U265/Set Model Dest
98
U285/Set Svc Sts Page
98
U332/Adj Calc Rate
99
U339/Chk Drum Heater
100
U345/Set Mnt Time Disp
101
U346/Slct Sleep Mode
102
U402/Adjust Margin
103
U403/Scan Margin Tbl
104
U404/Scan Margin DP
105
U411/Auto Adj Scn
106
U425/Set Target
110
U520/Set TDRS
113
U600/Init All Data
115
U601/Init Keep Data
117
U603/User Data 1
118
U604/User Data 2
119
U605/Clr Data
119
U610/System Setting 1
120
U611/System Setting 2
122
U612/System Setting 3
123
U620/FAX System
124
U625/Set Comm
125
U630/Comm Ctrl 1
126
U631/Comm Ctrl 2
128
U632/Comm Ctrl 3
130
U633/Comm Ctrl 4
131
Setting the Number of Times of DIS Signal Reception
132
Setting the Reference for RTN Signal Output
132
U634/Comm Ctrl 5
133
U640/Comm Time 1
134
Setting: T0 Time out
135
Setting: T1 Time out
135
U641/Comm Time 2
135
Setting: T2 Time out
136
Setting: Tb1 Time out
136
Setting: Tb2 Time out
137
Setting: Tc Time out
137
Setting: Td Time out
137
U650/Modem 1
138
U651/Modem 2
139
U660/Set Calls
140
Setting: Busy Tone
141
Setting: DC Loop
141
Setting: PBX Setting
141
U670/Output List
142
U695/Custom FAX Func
143
U699/Set Soft SW
144
U901/Clr Paper FD Cnt
147
U905/Option Cnt
148
U910/Clr Coverage Dat
149
U917/R/W Bkup Data
150
U920/Chg Cnt
152
U927/Clr Chg/Life Cnt
153
U928/Life Cnt
153
U969/Toner Area Code
154
U995/Mem Data Indi
154
Executing a Service Mode
155
Service Setting
156
Description of Service Mode
157
Jam Lacation Indicators
163
Paper Misfeed Indication
163
Machine + PF (Option)
164
Paper Misfeed Detection Condition
164
List of JAM Code
165
First Check Items
171
Troubleshooting
171
Paper Jam at Feeding from Cassette 1
177
Paper Jam at Feeding from Cassette 2 (Paper Feerder)
178
Paper Jam at Feeding from Multi Paper Feed
179
Paper Jam at the Duplex Re-Feeding Part
180
Electrical Parts that Could Cause Paper Jam at the Transfer , the Fuser and the Eject Parts
181
Self Diagnostic Codes
182
Self-Diagnostic Function
182
Check the Control Software and Upgrade
189
Check the Control Software and Upgrade to the Latest, if Necessary
189
Confirm that the Wiring Connector Is
189
Connect Right PWB and Control PWB (YC29)
189
If the Wiring Is Disconnected, Shorted or Grounded, Replace the Wiring
189
Replace the Control PWB and Check for Correct Operation
189
Replace the Main Motor
189
Table of Contents
189
Image Formation Problems
205
Poor Image (Due to DP and Scanner Reading)
206
No Image Appears (Entirely White)
207
DP-Scanning
208
No Image Appears (Entirely Black)
209
Image Is too Light
210
The Background Is Colored
212
White Streaks Are Printed Vertically
214
Black Streaks Appear Longitudinally
216
Streaks Are Printed Horizontally
218
One Side of the Print Image Is Darker or Brighter than the Other
220
Black Dots Appear on the Image
222
Image Is Blurred
223
The Leading Edge of the Image Is Consistently Misaligned with the Original
225
Part of Image Is Missing
226
Image Is out of Focus
228
Image Center Does Not Align with the Original Center
230
Moires
231
Skewed Image
232
Abnormal Image
233
Poor Image (Image Rendering Problems: Printer Engine)
234
Uneven Density Longitudinally
245
Uneven Density Horizontally
246
Offset Occurs
248
Image Is Partly Missing
249
Poor Grayscale Reproducibility
250
Unevenly Repeating Horizontal Streaks in the Printed Objects. Spots in the Printed Objects
251
Image Is Blurred (Shifted Transferring)
252
Paper Is Wrinkled
254
Fusing Is Loose
255
Dirty Paper Edges with Toner
256
Dirty Reverse Side of Paper
257
Electric Problems
258
Mechanical Problems
265
Scan to SMB Error Codes
267
Send Error Code
267
Scan to FTP Error Codes
268
Scan to E-Mail Error Codes
270
Error Codes
272
Table of General Classification
273
U004XX Error Code Table: Interrupted Phase B
276
U006XX Error Code Table: Problems with the Unit
277
U008XX Error Code Table: Page Transmission Error
277
U009XX Error Code Table: Page Reception Error
277
U010XX Error Code Table: G3 Transmission
278
U011XX Error Code Table: G3 Reception
280
U017XX Error Code Table: V.34 Transmission
281
U018XX Error Code Table: V.34 Reception
282
U023XX Error Code Table: Relay Command Abnormal Reception
282
U044XX Error Code Table: Encrypted Transmission
282
Drum Unit
283
Precautions for Assembly and Disassembly
283
Toner
283
How to Tell a Genuine Kyocera Toner Container
284
Cassette Paper Feed Section
285
Component Formation
285
Control Block Diagram
286
Detaching and Refitting the Primary Paper Feed Unit and the Pickup Roller
287
Detaching and Refitting the Retard Roller
287
MP Tray Paper Feed Section
289
Detaching and Refitting the MP Paper Feed Pulley
291
Conveying Section
294
Image Scanner Section
296
Optical Section
296
Detaching and Refitting the Exposure Lamp
298
Detaching and Refitting the Image Scanner Unit
302
Laser Scanner Section
305
Detaching and Refitting the Laser Scanner Unit
307
Develolper Unit
310
Developer Section
310
Detaching and Refitting the Developer Unit
312
Chager Roller Unit
314
Drum Section
314
Detaching and Refitting the Drum Unit
316
Cleaning Unit
317
Transfer/Separation Section
318
Detaching and Refitting the Transfer Roller
320
Detaching and Refitting the Separation Needle Holder
321
Fuser and Eject/Feedshift Section
322
40 Ppm Model
324
Detaching and Refitting the Fuser Uni
326
Eject Section
330
Detaching and Refitting the Eject Unit
334
Duplex Conveying Section
344
Detaching and Refitting the Duplex Conveying Unit
346
Document Processer
354
Original Feed Section
354
Detaching and Refitting DP Paper Feed Roller or DP Pickup Pulley
356
Detaching and Refitting the DP Separation Pad
358
Original Conveying Section and Switchback/Eject Section
359
Detaching and Refitting the DP Switchback Motor
361
Detaching and Refitting the DP Paper Feed Motor and the DP Conveying Motor
362
Detaching and Refitting the DP Unit
364
Covers
365
Detaching and Refitting the Inlet Cover and the Interface Slot Cover
367
Detaching and Refitting the Right Stay Cover
367
Detaching and Refitting the Left Upper Cover
368
Detaching and Refitting the Right Upper Cover
368
Detaching and Refitting the Center Stay Cover
369
Detaching and Refitting the Front Right Cover
369
Detaching and Refitting the Top Tray Cover
370
Detaching and Refitting the Rear Left Cover
373
Detaching and Refitting the Right Lower Cover
373
Detaching and Refitting the Left Lower Cover
374
Detaching and Refitting the Left Middle Cover and the Waste Toner Box Cover
374
Detaching and Refitting the Rear Cover
375
Detaching and Refitting the Main Driving Motor Unit
376
Detaching and Refitting the Paper Feed Driving Motor Unit
377
Detaching and Refitting the Language Sheets
378
Detaching and Refitting the FAX Control PWB (FAX Model Only)
380
Direction of Installing the Principal Fan Motors
381
Pwbs
383
List of Correspondences of PWB Names
385
Switches and Sensors
387
Motors
390
List of Correspondences of Motor Names
391
Upgrading the Firmware
395
Connector Position
397
Control PWB (CONPWB)
397
PWB Photograph
397
Connector Lists
398
Detaching and Refitting the PWB. (CONPWB)
406
Remarks on Control PWB Replacement
409
Connect Left PWB (CLPWB)
411
Detaching and Refitting the PWB. (C-LPWB)
414
Connect Right PWB (CRPWB)
421
Detaching and Refitting the PWB. (CRPWB)
425
High Voltage PWB (HVPWB)
428
Detaching and Refitting the PWB. (HVPWB)
430
Power Source PWB (PSPWB)
440
Detaching and Refitting the PWB. (PSPWB)
442
Operation Panel PWB (OPPWB) for Hypas Model
446
Detaching and Refitting the PWB. (OPPWB)
450
Operation Panel PWB (OPPWB) for Basic Model
452
Appendixes
455
List of Maintenance Parts
455
Maintenance Kits
456
Repetitive Defects Gauge
457
Firmware Environment Commands
458
Using FRPO Commands for Reprogramming the Firmware
458
Chart of Image Adjustment Procedures
467
Image Quality
469
Wiring Diagram (40 Ppm (LED Model))
470
Wiring Diagram (40 Ppm (Hypas Model))
473
Wiring Diagram (50/60 Ppm (Hypas Model))
476
Adjustment of Paper Size
480
Installation Guide
480
Removing Paper Jams
481
Other manuals for Kyocera ECOSYS M3040dn
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Kyocera ECOSYS M3040dn Specifications
General
Brand
Kyocera
Model
ECOSYS M3040dn
Category
All in One Printer
Language
English
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