BASIC BRAKE SYSTEM ± Rear Disc Brake
35A-29
DISASSEMBLY SERVICE POINTS
AA" PISTON BOOT/PISTON REMOVAL
Use a piece of wood to protect the caliper body outer side,
and then apply compressed air through the brake hose
connection hole to withdraw the piston and piston boot.
Caution
If air is blown into the caliper body suddenly, the piston
will pop out, causing damage to the caliper body. Be sure
to apply compressed air gradually.
AB" PISTON SEAL REMOVAL
1. Remove the piston seal with finger tip.
Caution
Do not use a flat-tipped screwdriver or other tool to
prevent damage to inner cylinder.
2. Clean piston surface and inner bore with trichloroethylene,
alcohol or the specified brake fluid.
Specified brake fluid: DOT3 or DOT4
REASSEMBLY SERVICE POINT
" AA LOCK PIN/GUIDE PIN INSTALLATION
Install the guide pin and lock pin as illustrated that each head
mark of the guide pin and the lock pin matches the indication
mark (ªGº or ªLº) located on the caliper body.
INSPECTION
D Check the cylinder for wear, damage or rust.
D Check the piston surface for wear, damage or rust.
D Check the caliper body or sleeve for wear.
D Check pad for damage or adhesion of grease, check the
backing metal for damage.
Lock pin
Front
ªLº
Guide pin
ªGº
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