Pfaff 3519-5/01 - Page 150

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Circuit Diagram Overview Version 07.02.12 91-191 499-95 Part 2

3P / 400V

Mains

3P/230V

Power

supply

Power supply Power supply

Power supply

Sewing motor Trimmer motor Vacuum motor

Inputs and outputs

Inp/outp.MAINS

Sewing

lamp

Needle

thread

monitor

Bobbin

thread

monitor

Suppressor

EMERGENCY

OFF

SM end

phase

Disk

drive

Laser

Transformer

Sewing mo-

tor control

Main Page

Instruction Manual1
Table of Contents3
Safety7
Directives7
General Safety Instructions7
Safety Symbols8
Special Points of Attention for the Owner-Operator8
Operating Personnel and Technical Staff9
Operating Personnel9
Technical Staff9
Danger Warnings10
Proper Use11
Technical Data12
Disposal of the Machine13
Transportation, Packaging and Storage14
Transport to the Customer's Premises14
Transport Within the Customer's Premises14
Disposal of the Packaging Materials14
Storage14
Work Symbols15
Operating Controls16
Main Switch16
Push-Buttons on the Machine Control Unit16
Switch for the Suction Air Blower (Option)17
Emergency Stop Push-Button17
Control Panel18
Pedal18
Start Keys19
Key for Small Parts Stacker19
Set-Up and Initial Start-Up20
Set-Up20
Aligning the Machine20
Removing the Transit Support on the Infeed Table21
Removing the Sewing Machine Transit Support21
Removing the Loading Clamp Transit Support22
Assembling the Reel Stand23
Connecting the Pedal23
Initial Start-Up24
Switching the Machine on / off25
Setting the Control Panel (Only for the Control Panel BDF T1)26
Set-Up27
Inserting the Needle27
Threading the Needle Thread / Adjusting the Needle Thread Tension28
Winding the Bobbin Thread / Adjusting the Bobbin Thread Tension29
Changing the Bobbin / Adjusting the Bobbin Thread Tension30
Changing the Insert for Darts31
Adjusting the Ironing Compensation Strip Feeder32
Selecting a Program Number33
Selecting / Compiling Program Groups34
Selecting a Program Group34
Compiling a Program Group35
Sewing36
Inserting the Workpiece37
Inserting the Workpiece Using the Positioning Tube37
Inserting the Workpiece Using the Infeed Table39
Sewing in Automatic Mode40
Sewing in Manual Mode41
Error Messages43
Input44
Overview of the Functions in Input Mode44
Creating / Altering Seam Programs46
Creating / Altering Single-Point Darts48
Creating / Altering Double-Point Darts49
Creating / Altering Tapered Darts50
Entering a Comment51
Entering Correction Values52
Concluding Seam Programming53
Program Management54
Rights of Access56
Maintenance and Care59
Maintenance Intervals59
Cleaning the Entire Machine59
Cleaning the Needle Area and Hook Area60
Cleaning the Blower Air Filter61
Cleaning the Maintenance Unit Air Filter61
Checking / Setting the Air Pressure62
Checking the Oil Level63
Lubricating the Trimmer64
Lubricating the Stacker Drive65
Adjustment66
Notes on Adjustment66
- Tools, Gauges and Other Accessories66
- Abbreviations66
- Sewing Head Service Position67
- Adjusting the Sewing Head69
Adjustment Aid69
Machine Drive Home Position70
Needle in Needle Hole Centre71
Hook Lubrication73
Needle Bar Rise, Hook-To-Needle Clearance, Needle Height and Bobbin Case Position Finger74
Thread Check Spring and Slack Thread Regulator75
Bobbin Winder76
- Adjusting the Thread Trimmer77
Pre-Adjusting the Control Cam77
Roller Lever Setting78
Aligning the Thread Trimmer Laterally79
Knife Position80
Front Turning Point of the Thread Catcher81
Manual Cutting Control82
Control Cam (Recalibrating)83
- Adjusting the Loading Plate84
Basic Setting of the Loading Plate Height84
Loading Plate Position85
Insertion Depth of the Loading Plate86
- Aligning the Sewing Head87
Sewing Head Height87
Aligning the Sewing Head Laterally88
- Aligning the Surface Plate89
- Adjusting the Positioning Tube90
Presetting the Positioning Tube90
Front Final Position of the Positioning Tube91
Height and Alignment of the Positioning Tube92
- Height of the Needles93
- Adjusting the Spreader94
- Adjusting the Table Extension95
- Adjusting the Loading Clamp96
Loading Clamp Height96
Position of the Loading Clamp97
- Adjusting the Brushes98
Adjusting the Long Brushes98
Adjusting the Short Brushes99
- Adjusting the Knife Unit100
Presetting the Knife Unit100
Knife Unit Height101
Changing the Knife102
- Aligning the Workholder Bar103
Zero Point of the Workholder Bar103
Workholder Bar Stop104
Setting the Pneumatic Table Pressure105
Adjusting the Pressure Controller106
Adjusting the Stacker107
Adjusting the Small Parts Stacker108
Boot Key109
Service Menu110
Cold Start112
Machine Configuration113
Loading / Updating the Operating Program114
Sewing Motor Menu115
Parameter Settings116
Selecting and Changing Parameters116
List of Parameters117
Control119
Home Position / Diagnostics / Pin Assignment119
Power Supply A30119
Basic Control Unit A20121
Sewing Drive A22123
Stepping Motor Drive124
CAN Nodes A10, A11, A12125
Explanation of Error Messages127
General Errors127
CAN Errors129
Stitch Generation129
Sewing Motor Errors130
Stepping Motor Drive Errors131
List of Inputs and Outputs132
CAN Node 1132
CAN Node 2133
CAN Node 3134
Special Outputs135
Pneumatic Circuit Diagram136
Circuit Diagrams Reference List for the Circuit Diagrams143
Circuit Diagrams143

Pfaff 3519-5/01 - Page 150

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