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Sewing Machine
3519-5/01
Pfaff 3519-5/01 User Manual
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121
Control
14
.01.02
Basic control unit A20
PC
104
floppy
Flat cable floppy
Supply floppy
Plug connection
X103 (COM1)
X101 (COM2)
PIN
Signal
PIN
Signal
1
....................
Vterm
1
6
2
....................
RxD
7
...........................
RTS
3
....................
TxD
8
...........................
CTS
4
........................
9
...........................
Vterm
2
5
....................
GND
120
122
Table of Contents
Instruction Manual
1
Table of Contents
3
Safety
7
Directives
7
General Safety Instructions
7
Safety Symbols
8
Special Points of Attention for the Owner-Operator
8
Operating Personnel and Technical Staff
9
Operating Personnel
9
Technical Staff
9
Danger Warnings
10
Proper Use
11
Technical Data
12
Disposal of the Machine
13
Transportation, Packaging and Storage
14
Transport to the Customer's Premises
14
Transport Within the Customer's Premises
14
Disposal of the Packaging Materials
14
Storage
14
Work Symbols
15
Operating Controls
16
Main Switch
16
Push-Buttons on the Machine Control Unit
16
Switch for the Suction Air Blower (Option)
17
Emergency Stop Push-Button
17
Control Panel
18
Pedal
18
Start Keys
19
Key for Small Parts Stacker
19
Set-Up and Initial Start-Up
20
Set-Up
20
Aligning the Machine
20
Removing the Transit Support on the Infeed Table
21
Removing the Sewing Machine Transit Support
21
Removing the Loading Clamp Transit Support
22
Assembling the Reel Stand
23
Connecting the Pedal
23
Initial Start-Up
24
Switching the Machine on / off
25
Setting the Control Panel (Only for the Control Panel BDF T1)
26
Set-Up
27
Inserting the Needle
27
Threading the Needle Thread / Adjusting the Needle Thread Tension
28
Winding the Bobbin Thread / Adjusting the Bobbin Thread Tension
29
Changing the Bobbin / Adjusting the Bobbin Thread Tension
30
Changing the Insert for Darts
31
Adjusting the Ironing Compensation Strip Feeder
32
Selecting a Program Number
33
Selecting / Compiling Program Groups
34
Selecting a Program Group
34
Compiling a Program Group
35
Sewing
36
Inserting the Workpiece
37
Inserting the Workpiece Using the Positioning Tube
37
Inserting the Workpiece Using the Infeed Table
39
Sewing in Automatic Mode
40
Sewing in Manual Mode
41
Error Messages
43
Input
44
Overview of the Functions in Input Mode
44
Creating / Altering Seam Programs
46
Creating / Altering Single-Point Darts
48
Creating / Altering Double-Point Darts
49
Creating / Altering Tapered Darts
50
Entering a Comment
51
Entering Correction Values
52
Concluding Seam Programming
53
Program Management
54
Rights of Access
56
Maintenance and Care
59
Maintenance Intervals
59
Cleaning the Entire Machine
59
Cleaning the Needle Area and Hook Area
60
Cleaning the Blower Air Filter
61
Cleaning the Maintenance Unit Air Filter
61
Checking / Setting the Air Pressure
62
Checking the Oil Level
63
Lubricating the Trimmer
64
Lubricating the Stacker Drive
65
Adjustment
66
Notes on Adjustment
66
Tools, Gauges and Other Accessories
66
Abbreviations
66
Sewing Head Service Position
67
Adjusting the Sewing Head
69
Adjustment Aid
69
Machine Drive Home Position
70
Needle in Needle Hole Centre
71
Hook Lubrication
73
Needle Bar Rise, Hook-To-Needle Clearance, Needle Height and Bobbin Case Position Finger
74
Thread Check Spring and Slack Thread Regulator
75
Bobbin Winder
76
Adjusting the Thread Trimmer
77
Pre-Adjusting the Control Cam
77
Roller Lever Setting
78
Aligning the Thread Trimmer Laterally
79
Knife Position
80
Front Turning Point of the Thread Catcher
81
Manual Cutting Control
82
Control Cam (Recalibrating)
83
Adjusting the Loading Plate
84
Basic Setting of the Loading Plate Height
84
Loading Plate Position
85
Insertion Depth of the Loading Plate
86
Aligning the Sewing Head
87
Sewing Head Height
87
Aligning the Sewing Head Laterally
88
Aligning the Surface Plate
89
Adjusting the Positioning Tube
90
Presetting the Positioning Tube
90
Front Final Position of the Positioning Tube
91
Height and Alignment of the Positioning Tube
92
Height of the Needles
93
Adjusting the Spreader
94
Adjusting the Table Extension
95
Adjusting the Loading Clamp
96
Loading Clamp Height
96
Position of the Loading Clamp
97
Adjusting the Brushes
98
Adjusting the Long Brushes
98
Adjusting the Short Brushes
99
Adjusting the Knife Unit
100
Presetting the Knife Unit
100
Knife Unit Height
101
Changing the Knife
102
Aligning the Workholder Bar
103
Zero Point of the Workholder Bar
103
Workholder Bar Stop
104
Setting the Pneumatic Table Pressure
105
Adjusting the Pressure Controller
106
Adjusting the Stacker
107
Adjusting the Small Parts Stacker
108
Boot Key
109
Service Menu
110
Cold Start
112
Machine Configuration
113
Loading / Updating the Operating Program
114
Sewing Motor Menu
115
Parameter Settings
116
Selecting and Changing Parameters
116
List of Parameters
117
Control
119
Home Position / Diagnostics / Pin Assignment
119
Power Supply A30
119
Basic Control Unit A20
121
Sewing Drive A22
123
Stepping Motor Drive
124
CAN Nodes A10, A11, A12
125
Explanation of Error Messages
127
General Errors
127
CAN Errors
129
Stitch Generation
129
Sewing Motor Errors
130
Stepping Motor Drive Errors
131
List of Inputs and Outputs
132
CAN Node 1
132
CAN Node 2
133
CAN Node 3
134
Special Outputs
135
Pneumatic Circuit Diagram
136
Circuit Diagrams Reference List for the Circuit Diagrams
143
Circuit Diagrams
143
4
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Pfaff 3519-5/01 Specifications
General
Brand
Pfaff
Model
3519-5/01
Category
Sewing Machine
Language
English
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