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Sewing Machine
3588-04/020
Pfaff 3588-04/020 User Manual
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The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in
part, is only permitted with our previous permission and with written reference to the
source.
G.M. PFAFF
Aktiengesellschaft
Postfach 3020
D-67653 Kaiserslautern
Königstr. 154
D-67655 Kaiserslautern
Editing / Illustrations
Verlag - TD
D-77901 Lahr
1
3
Table of Contents
Table of Contents
3
Register 01
4
Safety
5
Directives
5
General Notes on Safety
5
Safety Symbols
6
Important Points for the User
6
Operating and Specialist Personnel
7
Operating Personnel
7
Specialist Personnel
7
Danger
8
Register 02
9
Proper Use
10
Specifications
11
Stitch Length
11
Disposal of the Machine
12
Transport, Packaging and Storage
13
Transport to the Customer's Premises
13
Transport Within the Customer's Premises
13
Disposal of the Packaging
13
Explanation of the Symbols
14
Register 03
15
Controls
16
On/Off Switch
16
Stop Switch
16
Double-Start Keys
19
Handwheel
19
Control Panel
20
Display
20
Operation-Mode Keys
21
Function Keys
21
Number Keys
21
Register 04
22
Mounting and Commissioning the Machine
23
Mounting
23
Removing the Transit Support Bracket
24
Mounting the Spool Holder
24
Commissioning
25
Turning the Machine On/Off
26
Connecting a Disk Drive
26
Adjusting Zero Point
27
Register 05
31
Preparation
32
Inserting the Needle
32
Winding the Bobbin Thread / Adjusting the Thread Tension
33
Changing the Bobbin / Adjusting the Bobbin Thread Tension
34
Threading the Needle / Adjusting the Needle Thread Tension
35
Selecting a Language
36
Selecting a Seam Program
37
Automatic Change in Program Station
38
Edge Folder Configuration
39
Jig Monitor (Optional)
40
Activating Jig Monitor
40
Determining the Jig Code
41
Changing the Part Set
42
Loading of the Cuttings
43
Register 06
44
Sewing
45
Explanation of the Symbols
45
Status Bar
45
Error Messages
45
Automatic SEWING
46
Program Interruption
47
Manual SEWING
48
Input Mode Functions
49
Summary of the Functions in the INPUT Mode
49
Frame Up/Down
49
Reset Stitch-Counter
49
Input Menu
49
Program Management
49
Create / Modify Program
49
Summary of the Functions in the Input Menu
50
Directory of Memory
50
Read One Program from Disk
50
Delete Program
50
Format Disk
50
Reset Piece-Counter
50
Thread Monitor
50
Surpr.st. Needle Thread Mon
50
Surpr.st. Bobbin Thread Mon
50
Summary of the Service Functions
51
Selecting Functions from the Menu
52
Functions in the INPUT Mode
56
Change Part Set
58
Directory of Disk
61
Read / Write Program
61
Read All Programs from Disk
62
Write One Program on Disk
62
Write All Programs on Disk
62
Delete One Program in Memory
62
Delete All Programs in Memory
62
Delete One Program on Disk
62
Delete All Programs on Disk
62
Statistical Program Data
62
Data Transfer with Pc
62
Creating / Modifying Seam Programs
71
Seam Program Structure
71
Status Bar When Entering Seam Programs
71
Summary of the Functions in the Initial State (Entering Seam Programs)
72
Explanation of the Functions in the Initial State (When Entering Seam Programs)
73
Summary of the Functions in the Insert Mode
76
Explanation of the Functions in the Insert Mode
77
Example for Programming a Seam
81
Register 07
90
Care and Maintenance
92
Cleaning the Machine
93
Cleaning the Hook
94
Cleaning the Blower Air Filter
94
Cleaning the Air Filter of the Air Filter/Lubricator Unit
95
Checking / Regulating Air Compression
95
Checking the Oil Level of the Sewing Head Lubrication
96
Lubricating the Needle Bar Frame Eccentric
96
Lubricating Sewing Jig Feed
97
Lubricating the Pocket Plate Guide
98
Adjustment
100
Notes on Adjustments
100
Tools, Gauges and Other Accessories
100
Abbreviations
100
Removing/Inserting Sewing Head
101
Adjusting the Sewing Head
102
Spacing between Sewing Head and Bedplate
102
Sewing Head Position in Relation to the Bedplate
103
Upper and Lower Toothed Belt Guards
104
Counterweight
105
Preadjusting the Needle Height
106
Zero Stitch
107
Centering the Needle in the Needle Hole
108
Zigzag Stitch Movement
109
Needle Bar Rise, Hook-To-Needle Clearance, Needle Height and Needle Guard
110
Bobbin Case Opener Stroke
112
Counter Presser Lifting Stroke
113
Counter Presser Height
114
Counter Presser Position
115
Zigzag Stitch Width
116
Resting Position of the Roller Lever / Radial Position of the Control Cam
117
Thread Catcher Height
118
Thread Catcher Position and Knife Height
119
Knife Pressure
120
Bobbin Thread Clamp Spring
121
Manual Cutting Test
122
Presser Height
123
Bobbin Winder
124
Needle Thread Tension Release
125
Thread Check Spring and Slack Thread Regulator
126
Sewing Head Lifting Cylinder
127
Synchronizer
128
Hook Lubrication
129
Adjusting the Folding, Feed and Stacker Devices
131
Aligning the Sewing Jig
131
Height of the Pocket Plate Guide
132
Aligning the Pocket Plate Arm
133
Aligning the Pocket Plate Guide
134
Front Pocket Plate Position
136
Monitoring the Sewing Jig Feed
137
Positioning the Edge Folding Unit
138
Aligning the die
140
Control Sequence of the Folder Plates
141
Position of Folder Plates
142
Position of Corner Folders
143
Aligning the Seam in Relation to the Pocket
144
Seam Backtack Distance
145
Stacking Device
146
Aligning the Feed Rollers
147
Shaping Folder Plates
148
New Installation / Self-Manufacture of Folder Plates
148
Slanting the Lateral Folder Plates
149
Register 08
150
Controller
151
Controller
154
Sewing Drive A22
154
List of Parameters - Sewing Drive
156
Stepping Motor Drive A21
157
Stacker Motor Drive
158
AC-Line-Controller
158
Error Description
159
Example of an Error Message
159
Errors - Sewing Drive
160
Errors - Stepping Motor Drive
161
Errors - Stacker Drive
163
Errors - Disk Drive
164
Errors - Stitch Generation
165
Controller
166
Tables
166
Tables for Lock/Release Functions
166
Table of Machine Data (MDAT)
170
Program Station a
170
Program Station B
170
Bobbin Thread Functions
170
Bobbin-Thread Preselect
170
Head Functions
170
Maximum Speed
170
Reduced Speed
170
Delay Zigzag on
170
Delay Zigzag off
170
Tables of Outputs
171
Reference List
176
Inputs
177
Connections
178
Outputs
179
Circuit Diagram - Overview Part 1
180
Circuit Diagram - Overview Part 2
181
Circuit Diagram - Overview Part 3
182
Circuit Diagram - Overview Part 4
184
Mains Supply 230 V
185
Terminals X1
186
Circuit Diagram A20 + A21
187
Circuit Diagram A20 + A22
188
Circuit Diagrams
189
Circuit Diagram A11/L1
190
4
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Pfaff 3588-04/020 Specifications
General
Brand
Pfaff
Model
3588-04/020
Category
Sewing Machine
Language
English
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