3
3.45
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
6. Remove the gear/stator housing bolts and remove
the gear/stator housing cover (J) and gasket from the
crankcase. Be sure to catch the excess oil from the
crankcase.
7. Note the position of the gears in the photo.
8. Use a white pen to accent the timing marks on the
following gears: camshaft gear (K), crankshaft gear
(M) and counterbalance gear (N). This will ensure
proper gear alignment and timing during reassembly
of the gears.
NOTE: If replacing one of the gears, it is
recommended that all of the gears be replaced. A
gear kit is available.
9. Use the Cam Gear Tooth Alignment Tool (PU-45497-
2) to align and hold the cam split gear assembly.
With the split gear aligned, remove the bolt and cam
gear assembly.
NOTE: Install the Cam Gear Tooth Alignment
Tool (PU-45497-2) into the assembly hole counter
clockwise from the timing mark (see page 3.44).
10. Inspect the cam gear teeth and check to make sure
there is spring tension offsetting the teeth between
the two gears. If there is no tension, check the
springs inside of the cam gear assembly.
ENGINE
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