4
4.17
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
8. Lift the mounting bracket straight up and out from the
vehicle.
9. Using a 5 mm hex wrench, remove the CPS retaining
bolt and remove the sensor from the magneto
housing.
10.Install new sensor using a light coating of oil on the
O-ring to aid installation.
11. Torque the CPS retaining bolt to specification.
CPS Retaining Bolt:
25 in-lbs (2.8 Nm)
Installation
IMPORTANT: When reinstalling the transmission to
rear gearcase mount bracket, it is extremely
important to torque all (7) fasteners to specification.
Refer to the following procedure.
NOTE: Special tool (PA-48873) will be required to
torque the mounting bracket fasteners when the
transmission and rear gearcase are installed in the
vehicle.
This tool is specifically designed to access the
critical transmission to rear gearcase mounting
bracket bolts on the RZR when the transmission
and rear gearcase are installed in the vehicle. This
tool allows for proper torque to be applied to ½”
SAE hex head cap screws with limited wrench
access. When used at a 90° angle with a torque
wrench, no torque multiplier
is necessary.
1. Clean bolt threads with solvent and allow them to
dry. Coat the circumference of the first 4 threads of
the bolts with Loctite
®
242
®
before installing the
bolts.
2. Reinstall mounting bracket and hand tighten the (7)
bolts.
3. Torque ALL mounting bracket bolts to specification.
Mount Bracket Bolt:
23-27 ft-lbs (31-37 Nm)
ELECTRONIC FUEL INJECTION