5.70
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
14. Install the IFP into the shock body with the relief
contour facing the shock shaft end of the shock (Fig.
21).
15. Apply Loctite Primer N to the shock body bearing cap
threads (Fig. 22).
16. While the primer is curing, set the IFP depth to the
INITAL SETTING specification noted at the
beginning of this chapter (Fig. 23).
17. Handle the shock body with care after setting the IFP
depth. Do not move the IFP after initial setting is
established.
18. Replace the o-ring in the body cap. Apply Loctite 638
Green two threads wide for 360 degrees to the first
two threads of the body cap. DO NOT ALLOW thread
lock to come into contact with the o-ring.
19. Torque body cap to specification.
Shock Body Cap:
75ft-lbs (101 Nm)
20. Place the body cap in a bench vise. Check the IFP
depth location is correct.
21. Fill the shock body with shock oil. Fill until level is 3/
8” from the top of the shock body. Pass a propane
torch quickly over the shock body to eliminate any air
bubbles.
Polaris Gas Shock Oil - 5 wt.
PN 2870995 - qt.
PN 2872279 - 2.5 gal.
22. Slide the piston valve and bearing as an assembly
down against the shock shaft valve stack (Fig. 24).
BODY / STEERING / SUSPENSION
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