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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
10. Replace the o-ring on the piston valve and lubricate
with low temperature grease. Install the piston valve
as follows:
• This is the COMPRESSION side of the piston
valve (Fig. 17). When installed, the compression
side FACES the compression valve stack.
• The bleed shim tabs are centered in the middle of
the compression ports (Fig. 18).
• Note the orientation of the bleed shim tabs as the
assembly would be installed on the shock shaft
(Fig. 19).
11. Install the piston valve as shown in the photo (Fig
20). Install the lock nut and torque to specification.
Keep the bleed shim tab aligned with the piston valve
when tightening the lock nut.
12. Install the rebound valve stack onto the shock shaft.
Tighten the lock nut to specification.
NOTE: Verify the bleed valve shim tab is
orientated correctly with the piston valve when
tightening lock nut.
Shock Shaft Lock Nut:
22 ft-lbs (30 Nm)
13. Replace the IFP o-ring. Apply a thin layer of low
temperature grease to the IFP.
BODY / STEERING / SUSPENSION