TABLE OF CONTENTS
SAFETY NOTICE................................................................................... VI
INTRODUCTION ................................................................................... VII
GENERAL INFORMATION......................................................................................... VII
ARRANGEMENT OF THIS MANUAL........................................................................... VIII
ABBREVIATIONS USED IN THIS MANUAL ................................................................... VIII
ILLUSTRATIONS AND PROCEDURES .......................................................................... IX
ENGINE EMISSIONS INFORMATION ........................................................................... XII
SELF-LOCKING FASTENERS PROCEDURE .................................................................... XII
LOCTITE APPLICATION PROCEDURE.......................................................................... XIII
TIGHTENING TORQUES ......................................................................................... XVI
01 MAINTENANCE
01 – MAINTENANCE CHART....................................................................................... 1
02 – PRESEASON PREPARATION................................................................................. 3
03 – STORAGE PROCEDURES..................................................................................... 5
PROPULSION SYSTEM............................................................................................... 5
FUEL SYSTEM......................................................................................................... 5
ENGINE OIL AND FILTER REPLACEMENT ......................................................................... 5
OPENED LOOP COOLING SYSTEM ................................................................................ 5
CLOSED LOOP COOLING SYSTEM (ENGINE) ..................................................................... 8
ENGINE LUBRICATION............................................................................................... 8
THROTTLE BODY LUBRICATION.................................................................................... 8
ANTIFREEZING PROTECTION....................................................................................... 8
BATTERY............................................................................................................... 9
WATERCRAFT CLEANING............................................................................................ 9
ANTICORROSION TREATMENT..................................................................................... 9
CHECKLIST........................................................................................................... 10
04 – SPECIAL PROCEDURES..................................................................................... 11
TOWING THE WATERCRAFT IN WATER........................................................................... 11
SUBMERGED WATERCRAFT ....................................................................................... 12
WATER-FLOODED ENGINE......................................................................................... 12
02 TROUBLESHOOTING
01 – TROUBLESHOOTING CHART.............................................................................. 15
ENGINE WILL NOT START.......................................................................................... 15
ENGINE HARD TO START........................................................................................... 17
ENGINE STARTS BUT RUNS ONLY AT IDLE SPEED.............................................................. 18
ENGINE MISFIRES, RUNS IRREGULARLY......................................................................... 18
ENGINE CONTINUALLY BACKFIRES............................................................................... 19
ENGINE DETONATION OR PINGING............................................................................... 19
ENGINE LACKS ACCELERATION OR POWER .................................................................... 20
ENGINE STOPS RUNNING .......................................................................................... 20
ENGINE CANNOT REACH MAXIMUM RPM ...................................................................... 21
ENGINE RUNS TOO FAST (VEHICLE CANNOT REACH ITS TOP SPEED)....................................... 21
ENGINE OVERHEATS................................................................................................ 22
ENGINE SMOKE IN THE EXHAUST ................................................................................ 22
LOW OR NO ENGINE OIL PRESSURE............................................................................. 23
ENGINE OIL CONTAMINATION (MILKY)........................................................................... 23
UNUSUAL ENGINE NOISE AND/OR VIBRATION ................................................................. 24
INAPPROPRIATE SPEEDOMETER READING ..................................................................... 24
ABNORMAL NOISE FROM PROPULSION SYSTEM.............................................................. 24
I