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Sea-doo 2005 4-Tec models - Seat Cover Replacement; Bumper Replacement; Wake Pylon

Sea-doo 2005 4-Tec models
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Section 09 HULL/BODY
Subsection 01 (ADJUSTMENT AND REPAIR)
2
F00L2RA
3
3
1
1. Drain plug
2. Silicone sealant around the middle hole and in the screw holes
3. Torque screws to 2.2 Nm(19lbf
in)
SEAT COVER REPLACEMENT
Install staples with an electric tacker such as Ar-
row tacker no. ETN-50 or with a manual tacker
such as Arrow tacker no. T-50.
NOTE: For an easier installation, it's highly recom-
mended to use an electric tacker.
Ensure that the seat rest firmly against a hard sur-
face such as a piece of wood. This is done to get
the staples completely pushed in place.
A35H0HA
2
1
TYPICAL
1. Piece of wood
2. ETN-50 (electric) or T-50 (manual)
After cover installation cut all around the excess
of material.
BUMPER REPLACEMENT
Remove trim from side bumper rail.
Remove screws to remove side bumper rail.
Mark hole positions on body straight and bow sec-
tions.
4
F18L01A
3
21
TYPICAL
1. Front bumper
2. Corner bumper
3. Straight section
4. Bow section
Slide bumper rail under front bumper.
Using a 4.80 mm (3/16 in) drill bit, drill first hole
through bumper rail at front of bow section.
CAUTION: When drilling, be careful not to
damage bumper rail and/or hull.
Position bumper rail properly onto body and cut
excess length if necessary.
Slide bumper rail in corner bumper.
Install trim using soapy water.
Repeat procedure for the other side.
WAKE PYLON
Wake Models Only
Removal
Remove the rear seat and storage basket under it.
Remove nuts.
276 smr2005-024
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