Sea-doo 2005 4-Tec models User Manual

Section 03 ENGINE SYSTEM
Subsection 05 (REMOVAL AND INSTALLATION)
REMOVAL AND INSTALLATION
SERVICE TOOLS
Description Part Number Page
Alignment shaft ....................................................................
295 000 141 ........................................... 64
engine alignment adapter ....................................................
529 035 719 ........................................... 64
Engine alignment adapter.....................................................
529 035 719 ........................................... 64
plate......................................................................................
529 035 507 ........................................... 64
Support plate kit ...................................................................
529 035 506 ........................................... 64
VCK (Vehicle Communication Kit).........................................
529 035 981 ........................................... 59
SERVICE PRODUCTS
Description Part Number Page
BOMBARDIER LUBE ........................................................... 293 600 016 ...........................................66
dielectric grease ...................................................................
293 550 004 ........................................... 63
Loctite 243 (blue)..................................................................
293 800 060
.....................................63, 65
pulley flange cleaner.............................................................
413 711 809 ........................................... 63
ENGINE REMOVAL
Use the VCK (Vehicle Communication Kit) (P/N 529
035 981) and release the fuel pressure in the fuel
system. Refer to ENGINE MANAGEMENT sec-
tion.
529 035 981
In order to remove engine from watercraft pro-
ceed as follows.
First, disconnect battery cables from battery.

WARNING
Always disconnect battery cables exactly in
the specified order, BLACK negative cable
first then the RED positive battery cable last.
Electrical Connections
It is recommended to disconnect electrical con-
nections prior to disconnecting fuel lines.
Disconnect magneto wiring harness.
Disconnect ground battery cable from engine.
RXP 4-TEC Models
Disconnect ground wires from engine.
smr2005-010 59
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Sea-doo 2005 4-Tec models Specifications

General

Displacement	1494 cc
Fuel Type	Unleaded gasoline
Engine Type	4-TEC
Cooling System	Closed-loop cooling
Seating Capacity	3
Width	48 inches (122 cm)
Fuel Capacity	15.9 US gallons