Sea-doo 2005 4-Tec models User Manual

TABLE OF CONTENTS
STARTER SPECIFICATION ........................................................................................ 171
04 – INSTRUMENTS AND ACCESSORIES.................................................................... 173
GENERAL........................................................................................................... 173
COMPONENT DESCRIPTION..................................................................................... 173
PROCEDURES...................................................................................................... 177
07 PROPULSION
01 – JET PUMP.................................................................................................... 183
GENERAL........................................................................................................... 186
JET PUMP INSPECTION ON WATERCRAFT..................................................................... 186
REMOVAL .......................................................................................................... 187
DISASSEMBLY ..................................................................................................... 190
CLEANING.......................................................................................................... 193
PARTS INSPECTION ............................................................................................... 193
ASSEMBLY ......................................................................................................... 194
PUMP PRESSURIZATION ......................................................................................... 199
INSTALLATION..................................................................................................... 199
02 – DRIVE SYSTEM.............................................................................................. 203
GENERAL........................................................................................................... 205
REMOVAL .......................................................................................................... 205
INSPECTION........................................................................................................ 208
INSTALLATION..................................................................................................... 209
LUBRICATION...................................................................................................... 213
03 – REVERSE SYSTEM .. ....................................................................................... 215
DISASSEMBLY ..................................................................................................... 217
INSPECTION........................................................................................................ 219
ASSEMBLY ......................................................................................................... 219
ADJUSTMENT...................................................................................................... 219
04 – VARIABLE TRIM SYSTEM ................................................................................. 221
GENERAL........................................................................................................... 223
REMOVAL .......................................................................................................... 223
DISASSEMBLY ..................................................................................................... 223
INSPECTION........................................................................................................ 224
ASSEMBLY ......................................................................................................... 224
INSTALLATION..................................................................................................... 224
ADJUSTMENT...................................................................................................... 225
08 STEERING SYSTEM
01 – STEERING SYSTEM ........................................................................................ 227
DISASSEMBLY ..................................................................................................... 229
ASSEMBLY ......................................................................................................... 234
ALIGNMENT........................................................................................................ 236
02 – OFF-POWER ASSISTED STEERING SYSTEM (O.P.A.S.).............................................. 239
GENERAL........................................................................................................... 242
SIDE VANE.......................................................................................................... 242
CYLINDER SUPPORT.............................................................................................. 243
TIEROD............................................................................................................. 246
SEALED TUBE...................................................................................................... 246
FILTER............................................................................................................... 247
VALVE ............................................................................................................... 247
WATER HOSE ...................................................................................................... 248
CROSS SUPPORT PLATE ......................................................................................... 248
IV
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Sea-doo 2005 4-Tec models Specifications

General

Displacement	1494 cc
Fuel Type	Unleaded gasoline
Engine Type	4-TEC
Cooling System	Closed-loop cooling
Seating Capacity	3
Width	48 inches (122 cm)
Fuel Capacity	15.9 US gallons