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Servotronix CDHD Series - User Manual

Servotronix CDHD Series
292 pages
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CDHD Servo Drive
User M anual
1 2 0 / 2 4 0 VAC a nd 4 0 0 / 4 8 0 VAC
Revision: 8 .6
Fir m w are Version 1 .4 1 .x
Soft w are Ver sion: 1 .4 1 .x.x
DOC- CD HD - UM - EN
I nt roduct ion 1
Sa fet y and
Standa r ds
2
Specificat ions 3
W ir ing 4
Drive Setu p 5
Applicat ion Se tup 6
M ot or Se t u p 7
Oper a t ion 8
Tuning 9
Dia gnost ics an d
Troubleshoot ing
1 0
Accessories 1 1

Table of Contents

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Summary

CDHD Introduction

CDHD Product Overview

Provides a general description of the CDHD servo drive and its capabilities.

CDHD Models

Details the different CDHD models and their communication features.

CDHD Ordering Information

Shows how to order CDHD drives, including options and part numbers.

CDHD Documentation Set

Lists the available manuals and documentation for the CDHD drive.

CDHD Safety and Standards

CDHD Safety Overview

Outlines general safety precautions for installing and operating the CDHD drive.

CDHD Safety Symbols

Explains the meaning of safety alert symbols used in the documentation.

CDHD Safety Instructions

Provides critical safety instructions for handling and installing the drive.

CDHD Standards Compliance

Lists the standards and directives to which the CDHD drive complies.

CDHD STO Certification and Reliability Data

Refers to functional safety reference manual for STO details.

CDHD Material Safety Data

Details hazardous substances in the CDHD product as per China RoHS 2.0.

CDHD Specifications

CDHD Dimensions

Shows the exterior dimensions of various CDHD drive frames.

CDHD Mechanical and Electrical Specifications

Provides detailed mechanical and electrical specs for CDHD models.

CDHD Control Specifications

Outlines control specifications for different interface options.

CDHD Protective Functions and Environmental Specifications

Lists protective functions, environmental ratings, and compliance standards.

CDHD Communication Specifications

Details communication interfaces like CANopen, EtherCAT, RS232, and USB.

CDHD I;O Specifications

Describes digital and analog input/output specifications for CDHD models.

CDHD Motor Feedback Specifications

Lists specifications for various motor feedback types supported by CDHD.

CDHD Wiring

CDHD-1 D5;CDHD-003 (120;240 VAC) Wiring and Pin Assignments

Details wiring and pin assignments for specific 120/240 VAC models.

CDHD-4 D5;CDHD-006 (120;240 VAC) Wiring and Pin Assignments

Explains wiring and pin assignments for CDHD-4D5/CDHD-006 models.

CDHD-008;CDHD-010;CDHD-013 (120;240 VAC) Wiring and Pin Assignments

Details wiring and pin assignments for 120/240 VAC models.

CDHD-020;CDHD-024 (120;240 VAC) Wiring and Pin Assignments

Provides wiring and pin assignments for CDHD-020/CDHD-024 models.

CDHD-003;CDHD-006 (400;480 VAC) Wiring and Pin Assignments

Details wiring and pin assignments for 400/480 VAC models.

CDHD-012 (400;480 VAC) Wiring and Pin Assignments

Explains wiring and pin assignments for the CDHD-012 (400/480 VAC) model.

CDHD-024;CDHD-030 (400;480 VAC) Wiring and Pin Assignments

Provides wiring and pin assignments for CDHD-024/CDHD-030 models.

CDHD Controller Interface Wiring

Details the wiring for the controller interface (AP/AF models).

CDHD Machine Interface Wiring

Explains the wiring for the machine interface (AP/AF models).

CDHD Drive Setup

CDHD Setup Overview

Outlines the main steps for installing and setting up a CDHD system.

CDHD Preparation

Lists required hardware, tools, computer system, and files for setup.

CDHD EMI Suppression

Describes techniques for EMI filtering, grounding, and shielding.

CDHD Electrical System Considerations

Covers fusing, leakage current, and residual current protective devices.

CDHD Mechanical Installation

Details mounting instructions and spacing requirements for CDHD units.

CDHD Control Board Connections

Explains the function and pin assignments of control board interfaces.

CDHD Power Board Connections (120; 240 VAC)

Details power board connections for 120/240 VAC models.

CDHD Power Board Connections (400; 480 VAC)

Details power board connections for 400/480 VAC models.

CDHD Regeneration

Explains regenerative energy and calculations for resistor selection.

CDHD Firmware Update

Guides through updating the drive's firmware via serial or EtherCAT.

CDHD Power Up

Describes the power-up sequence and initial display indicators.

CDHD Application Setup

CDHD Parameters

Explains configuration parameters and managing parameters in drive memory.

CDHD Configuration Sequence

Outlines the recommended sequence for drive configuration and tuning.

CDHD Communication

Details serial, CANopen, and EtherCAT communication setup.

CDHD Power Rating

Explains how power rating parameters are set and viewed.

CDHD Feedback

Covers motor feedback types and configuration, including encoders and resolvers.

CDHD Resolver and Sine Encoder Calibration

Describes the procedure for calibrating resolver and sine encoder signals.

CDHD Motion Units

Explains how to configure units for acceleration, velocity, and position.

CDHD Current Foldback

Details parameters for protecting the drive and motor from overheating.

CDHD Digital Inputs

Describes regular and fast opto-isolated digital inputs.

CDHD Digital Outputs

Explains regular and fast opto-isolated digital outputs.

CDHD Analog Inputs

Covers 16-bit or 14-bit differential analog inputs for commands.

CDHD Analog Output

Describes how to set and monitor the analog output voltage.

CDHD Homing

Details various methods for homing the motor and related parameters.

CDHD Disable Mode

Explains Active Disabling and Dynamic Braking for stopping the motor.

CDHD Motor Brake Control via Relay

Guides on connecting and configuring a motor brake via relay.

CDHD Motor Temperature Sensor

Describes how to configure motor temperature sensors and handle over-temperature faults.

CDHD Motor Setup

CDHD Motor Setup Wizard

Provides the quickest method for drive and motor setup and initialization.

CDHD Drive Identification

Details how to view and confirm drive properties and name.

CDHD Motor Identification

Explains how to define and configure motor identity using libraries.

CDHD Motor Initialization

Describes the MOTORSETUP procedure for setting commutation parameters.

CDHD Current Limits

Covers defining current limits for the system and application.

CDHD Velocity Limits

Explains how to define maximum velocity limits for the system.

CDHD Position Limits

Details parameters for defining positioning limits and error tolerances.

CDHD Motor Direction

Explains how to define and test motor rotation direction.

CDHD New Motor Wizard

Guides on defining motor parameters not available in default libraries.

CDHD Operation

CDHD Drive Enable

Explains how to enable the CDHD drive and its status indicators.

CDHD Operation Modes

Covers the different operation modes and their definitions.

CDHD Current Operation

Details serial and analog current operation modes and control loops.

CDHD Velocity Operation

Explains serial and analog velocity operation modes and control loops.

CDHD Position Operation

Covers serial positioning operation and incremental/absolute motion.

CDHD Gearing Operation Mode

Explains gearing modes for synchronized motion control.

CDHD Tuning

CDHD HD Controller

Describes the HD nonlinear position control loop and its configuration.

CDHD HD Controller Autotuning

Guides on using autotuning for optimizing the HD control loop parameters.

CDHD PC-Based Autotuning

Details the PC-based autotuning process using ServoStudio.

CDHD Drive-Based Autotuning

Explains drive-based autotuning routines (Express and Advanced).

CDHD Autotuning Parameters Summary

Lists parameters optimized during the autotuning procedure.

CDHD Recording and Evaluating Performance

Covers diagnosing system behavior and applying filters using recording data.

CDHD Low Pass Filter on Current Command

Explains tuning parameters for the low pass filter on current command.

CDHD Gearing Filters

Details gearing filters for improving performance in specific system conditions.

CDHD Move Smoothing Filter

Describes options for smoothing the position command profile.

CDHD Notch Filters

Explains how to use notch filters to eliminate high-frequency oscillations.

CDHD Anti-Vibration Filters

Details the anti-vibration function to suppress vibrations at constant frequencies.

CDHD Gains - Manual Tuning

Guides on manual tuning of proportional, integral, and derivative gains.

CDHD Flexibility Compensation Tuning

Explains parameters to reduce load vibrations and tracking error.

CDHD Tuning Issues - Q&A

Provides answers to common tuning problems and questions.

CDHD Diagnostics and Troubleshooting

CDHD Report Generator

Explains how to create application reports for troubleshooting.

CDHD Faults and Warnings

Details how faults and warnings are communicated and stored.

CDHD Fault, Warning and Error Codes

Lists and explains various fault, warning, and error codes.

CDHD Fieldbus Status - LEDs

Explains the status indicated by LEDs on CANopen and EtherCAT interfaces.

CDHD Drive Status - 7-Segment Display

Describes indications provided by the drive's 7-segment display.

CDHD 7-Segment Code Descriptions

Provides detailed descriptions for codes displayed on the 7-segment display.

CDHD Accessories

CDHD Line Filters

Lists recommended manufacturers and part numbers for line filters.

CDHD Regeneration Resistors

Provides recommended regen resistors for CDHD drives based on power.

CDHD D9-RJ45 Adapter

Describes an adapter for connecting CDHD RJ45 port to D9 interfaces.

Servotronix CDHD Series Specifications

General IconGeneral
SafetySTO (Safe Torque Off)
DimensionsVaries by model
WeightVaries by model
CommunicationEtherCAT, CANopen, RS-485
FeedbackResolver
Control ModesPosition, Velocity, Torque
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overtemperature, Short Circuit
Operating Temperature0°C to 40°C
Storage Temperature-20°C to 70°C

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