Servotronix CDHD Series - Table of Contents

CDHD
User Manual 5
Cont ent s
1 I nt roduct ion _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 9
1.1 CDHD Product Overview ............................................................................. 9
1.2 CDHD Models ........................................................................................... 10
1.3 Ordering Inform ation ................................................................................ 11
1.4 Documentation Set for CDHD ..................................................................... 12
2 Sa fet y and St an da r ds _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 1 3
2.1 Safety Overview ....................................................................................... 13
2.2 Safety Sym bols ........................................................................................ 13
2.3 Safet y I nstructions.................................................................................... 13
2.4 Standards Compliance ............................................................................... 15
2.5 STO Certification and Reliability Data .......................................................... 16
2.6 Material Safety Data ................................................................................. 16
3 Specifica t ion s _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 1 7
3.1 Dim ensions .............................................................................................. 17
3.2 Mechanical and Elect rical Specifications ....................................................... 21
3.3 Cont rol Specifications ................................................................................ 30
3.4 Protective Functions and Environmental Specifications................................... 32
3.5 Com m unication Specifications .................................................................... 32
3.6 I / O Specifications ..................................................................................... 33
3.7 Motor Feedback Specifications .................................................................... 35
4 W ir ing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 3 7
4.1 CDHD-1D5/ CDHD-003 (120/ 240 VAC) Wiring and Pin Assignm ents ................. 37
4.2 CDHD-4D5/ CDHD-006 ( 120/ 240 VAC) Wiring and Pin Assignm ents ................. 41
4.3 CDHD-008/ CDHD-010/ CDHD-013 (120/240 VAC) Wiring and Pin Assignments . 45
4.4 CDHD-020/ CDHD-024 (120/ 240 VAC) Wiring and Pin Assignm ents ................. 49
4.5 CDHD-003/ CDHD-006 (400/ 480 VAC) Wiring and Pin Assignm ents ................. 53
4.6 CDHD-012 (400/ 480 VAC) Wiring and Pin Assignm ents ................................. 57
4.7 CDHD-024/ CDHD-030 (400/ 480 VAC) Wiring and Pin Assignm ent s ................. 61
4.8 Cont roller Interface Wiring ......................................................................... 64
4.9 Machine Interface Wiring ........................................................................... 66
5 Drive Setu p _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6 9
5.1 Setup Overview ........................................................................................ 69
5.2 Preparation .............................................................................................. 69
5.2.1 Hardware and Tools ....................................................................... 69
5.2.2 Host Com puter Syst em ................................................................... 71
5.2.3 Files for Fieldbus Devices ................................................................ 71
5.3 EMI Suppression ....................................................................................... 72
5.3.1 CE Filtering Techniques .................................................................. 72
5.3.2 Grounding..................................................................................... 72
5.3.3 Shielding and Bonding .................................................................... 73
5.3.4 I nput Power Filtering ...................................................................... 74
5.3.5 Motor Line Filtering ........................................................................ 74
5.3.6 I / O Signal Filt ering ......................................................................... 75
5.3.7 Addit ional EMI Suppression Recom m endations .................................. 75
5.4 Electrical System Considerations................................................................. 75
5.4.1 Fusing .......................................................................................... 75
5.4.2 Leakage Current Considerat ions ...................................................... 76
5.4.3 Residual Current Prot ective Device (RCD) ......................................... 76
5.5 Mechanical I nstallation .............................................................................. 77
5.5.1 Mounting the CDHD ....................................................................... 77
5.5.2 Mounting Multiple Units .................................................................. 77