Siemens SINAMICS S120

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Foreword5
Table of Contents13
System Overview23
Field of Application23
Versions24
Platform Concept and Totally Integrated Automation25
Introduction26
SINAMICS S120 Components29
Power Sections30
System Data30
1.8 Standards32
Line Connection Booksize35
Introduction35
Overview: Line Filters37
Combining Line Reactors and Line Filters39
Basic Line Filter for Active Line Modules with Line Reactor41
Description41
Safety Information42
Interface Description43
Overview43
Line Supply/Load Connection44
Dimension Drawing45
Technical Data46
Basic Line Filter for Active Line Modules with Active Interface Module47
Description47
Safety Information47
Interface Description49
Overview49
Line/Power Connection51
Dimension Drawing52
Technical Data54
Wideband Line Filter for Active Line Modules55
Description55
Safety Information55
Interface Description57
Line/Power Connection58
Dimension Drawings59
Technical Data64
Basic Line Filter for Basic Line Modules65
Description65
Safety Information65
Interface Description67
Overview67
Line/Power Connection68
Dimension Drawing69
Technical Data71
Basic Line Filter for Smart Line Modules72
Description72
Safety Information72
Interface Description74
Overview74
Line/Power Connection75
Dimension Drawings76
Technical Data78
Active Interface Modules Internal Air Cooling79
Description79
Safety Information79
Interface Description80
Overview80
Connection Example84
Electronics Power Supply X12485
Line/Power Connection85
X121 Temperature Sensor and Fan Control86
Dimension Drawings87
Installation92
Technical Data99
Line Reactors for Active Line Modules100
Description100
Safety Information100
Connection Description101
Line/Power Connection101
Dimension Drawings102
Technical Data103
Line Reactors for Smart Line Modules104
Description104
Safety Information104
Connection Description105
Line/Power Connection105
Dimension Drawings106
Technical Data109
Line Reactors for Basic Line Modules110
Description110
Safety Information110
Connection Description111
Overview111
Line/Power Connection112
Dimension Drawings113
Technical Data115
Line Connection Variants116
Ways of Connecting the Line Supply116
Operating Line Connection Components on the Line Supply118
Operating Line Connection Components Via a Matching Transformer119
Safety Information119
Line Supply Connection Conditions for Line Modules119
Operation of the Line Connection Components Via an Autotransformer126
Assignment of Autotransformers to Active Line Modules128
Assignment of Autotransformers to Smart Line Modules130
Assignment of Autotransformers to Basic Line Modules132
Operating Line Connection Components Via an Isolating Transformer134
Assignment of Isolating Transformers to Active Line Modules136
Assignment of Isolating Transformers to Smart Line Modules137
2.13.3.10 Assignment of Isolating Transformers to Basic Line Modules138
2.13.3.11 Technical Specifications of the Transformers139
2.13.3.12 Dimension Drawings of the Transformers140
Line Connection Via a Residual-Current Circuit-Breaker144
Line Modules Booksize147
Introduction147
Active Line Modules with Internal Air Cooling151
Description151
Safety Information151
Interface Description154
Overview154
Connection Example155
X1 Line Connection156
X200-X202 DRIVE-Cliq Interfaces157
EP Terminals X21158
X24 24 V Terminal Adapter159
Description of the Leds on the Active Line Module160
Dimension Drawing161
Installation164
Electrical Connection166
Technical Data167
Active Line Modules with External Air Cooling174
Description174
Safety Information174
Interface Description177
Overview177
Connection Example178
Line Connection179
X200-X202 DRIVE-Cliq Interfaces180
EP Terminals X21181
X24 24 V Terminal Adapter182
Meaning of the Leds on the Active Line Module183
Dimension Drawings184
Installation186
Electrical Connection193
Technical Data194
Basic Line Modules with Internal Air Cooling201
Description201
Safety Information201
Interface Description204
Overview204
Connection Example207
X1 Line Connection209
X24 24 V Terminal Adapter210
X200-X202 DRIVE-Cliq Interfaces211
X2 Braking Resistor Connection212
X21 EP Terminals213
Meaning of the Leds on the Basic Line Module214
Dimension Drawings215
Mounting218
Electrical Connection223
Technical Data224
Braking Resistors for Basic Line Modules230
Basic Line Modules 100 Kw in Combination with MASTERDRIVES Braking Module234
Description234
Safety Information235
Interface Description237
Dimension Drawing239
Smart Line Modules (5 Kw und 10 Kw) with Internal Air Cooling241
Description241
Safety Information241
Interface Description244
Overview244
Connection Example245
X1 Line Connection246
X21 Terminals: Smart Line Module246
X22 Terminals: Smart Line Module247
X24 24 V Terminal Adapter248
Meaning of the Leds on the Smart Line Module248
Dimension Drawing249
Installation250
Electrical Connection251
Technical Data252
Smart Line Modules (16 Kw und 36 Kw) with Internal Air Cooling257
Description257
Safety Information257
Interface Description260
Overview260
Connection Example262
X1 Line Connection263
X200-X202 DRIVE-Cliq Interfaces264
X21 EP Terminals265
X24 24 V Terminal Adapter266
Meaning of the Leds on the Smart Line Module267
Dimension Drawings268
Installation270
Electrical Connection271
Technical Data272
Smart Line Modules Booksize Compact277
Description277
Safety Information277
Interface Description280
Overview280
Connection Example281
X1 Line Connection282
X200-X202 DRIVE-Cliq Interfaces282
X21 EP Terminals283
X24 24 V Terminal Adapter284
Meaning of the Leds on the Smart Line Module285
Dimension Drawing286
Assembly287
Electrical Connection289
Technical Data290
Smart Line Modules (5 Kw und 10 Kw) with External Air Cooling294
Description294
Safety Information294
Interface Description297
Overview297
Connection Example298
X1 Line Connection299
X21 Terminals: Smart Line Module300
X22 Terminals: Smart Line Module301
X24 24 V Terminal Adapter302
Meaning of the Leds on the Smart Line Module302
Dimension Drawing303
Installation304
Electrical Connection310
Technical Data311
Motor Modules Booksize317
Introduction317
Motor Modules with Internal Air Cooling320
Description320
Safety Information320
Interface Description323
Overview323
Connection Examples324
Motor/Brake Connection325
X21/X22 EP Terminals/Temperature Sensor Motor Module327
X200-X203 DRIVE-Cliq Interface328
Meaning of the Leds on the Motor Module329
Dimension Drawings330
Installation335
Electrical Connection336
Technical Data337
Motor Module with External Air Cooling344
Description344
Safety Information344
Interface Description348
Overview348
Connection Examples349
Motor/Brake Connection350
X21/X22 EP Terminals/Temperature Sensor Motor Module352
X200-X203 DRIVE-Cliq Interface352
Meaning of the Leds on the Motor Module353
Dimension Drawing354
Installation359
Electrical Connection366
Technical Data367
Motor Modules Booksize Compact375
Description375
Safety Information375
Interface Description378
Overview378
Connection Example381
X1 Motor Connection382
Motor Brake Connection383
X21/X22 EP Terminals/Temperature Sensor Motor Module384
X200-X203 DRIVE-Cliq Interface385
Meaning of the Leds on the Motor Module386
Dimension Drawings387
Assembly390
Electrical Connection393
Technical Data394
Booksize DC Link Components401
Braking Modules401
Description401
Safety Information402
Interface Description404
Overview404
Connection Example405
Braking Resistor Connection X1405
X21 Digital Inputs/Outputs406
Meaning of the Leds on the Braking Module407
Dimension Drawing408
Mounting409
Technical Data410
Braking Resistors for Braking Module411
Capacitor Module414
Description414
Safety Information414
Interface Description416
Overview416
Dimension Drawing417
Installation418
Technical Data419
Control Supply Module420
Description420
Safety Information420
Interface Description422
Overview422
Connection Example423
Meaning of the Leds on the Control Supply Module424
Dimension Drawing425
Technical Data426
Voltage Clamping Module427
Description427
Safety Information428
Interface Description430
Overview430
X1 Functional Ground431
Dimension Drawing432
Mounting433
Technical Data433
Motor-Side Power Components435
Motor Reactors435
Description435
Safety Information436
Dimension Drawings437
Technical Data441
Accessories443
Shield Connecting Plates443
Description443
Overview444
Dimension Drawings446
Installation454
Electrical Connection457
DC Link Rectifier Adapter for Booksize Format459
Description459
Safety Information459
Interface Description461
Overview461
DC Link Connection462
Dimension Drawings463
Installation465
Electrical Connection469
DC Link Adapter470
Description470
Safety Information470
Interface Description472
Overview472
DC Link Connection473
Dimension Drawing474
Installation475
Electrical Connection477
Reinforced DC-Link Busbars478
Description478
Safety Information479
Dimension Drawings480
Removing the DC Link Busbars482
Mounting the Reinforced DC Link Busbars482
DRIVE-Cliq Cabinet Gland483
Description483
Safety Information483
Interface Description484
Overview484
Dimension Drawing485
Mounting487
Technical Data488
DRIVE-Cliq Coupling489
Description489
Safety Information489
Interface Description489
Overview489
Dimension Drawing490
Installation491
Technical Data491
Cabinet Design and EMC Booksize493
Information493
General Information493
Safety Information494
Directives495
Selecting Devices Required to Operate SINAMICS496
General496
Information about Line Isolating Devices496
Overcurrent Protection by Means of Line Fuses or Circuit-Breakers497
Line Filter499
Line Contactors500
DC Supply Voltage501
General Information501
Selecting Power Supply Units502
Typical 24 V Current Consumption of the Components503
Overcurrent Protection505
Arrangement of Components and Equipment509
General Information509
Current Carrying Capacity of the DC Link Busbar509
Drive Line-Up512
Information about Electromagnetic Compatibility (EMC) and Cable Routing518
General Information518
Cable Shielding and Routing518
Equipotential Bonding522
Connection Systems524
Spring-Loaded Terminals/Screw Terminals524
Connectable Cable Cross-Sections526
Motor Connector529
Power Connector (X1/X2)531
Terminal Adapter534
Cooling535
General535
Information about Ventilation541
Power Loss of Components in Rated Operation543
Dimensioning Climate Control Equipment548
Service and Support Booksize549
Technical Support549
Replacing the Fan549
Forming the DC Link Capacitors551
Spare Parts554
List of Abbreviations555
Index567

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