5
5-39
4st 2/2.5/3.5 2007
38) Assembly to Power Unit
1. Install thermostat 1, new gasket and thermostat cover 2.
2. Install breather cover 3.
3. Install throttle cable bracket 4.
3
a
b
2
4
1
4. Install intake manifold 5 and carburetor ass'y 6 and
tighten the bolts to specified torque.
5. Attach breather hose 7.
6. Reinstall key and flywheel 8 and tighten flywheel nut to
specified torque.
Apply forces to tools toward directions as
shown, and perform work taking care not to
allow flywheel holder to come off.
Flywheel Holder 9 :
P/N. 3AC-99200-0
Flywheel Nut :
43 N · m (31 lb · ft) [4.3 kgf · m]
7. Attach igniter 0.
Igniter Clearance :
0.2 - 0.4mm (0.008 - 0.016in)
8. Install flywheel cover w and recoil starter e.
Thermostat Cap Bolts :
Breather Cover Bolts :
Throttle Cable Bracket Bolts :
6 N · m (4 lb · ft) [0.6 kgf · m]
Intake Manifold Bolts :
10 N · m (7 lb · ft) [1.0 kgf · m]
Thickness Gauge q :
P/N. 353-72251-0
Recoil Starter Bolts :
6 N · m (4 lb · ft) [0.6 kgf · m]
9. Tighten spark plug to specified torque and connect plug
cap.
Spark Plug :
18 N · m (13 lb · ft) [1.8 kgf · m]
abGaskets
Do not reuse.
MFS2sec05070524.qxd07.5.243:18 PM ページ39
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