Toyota 2002 Camry - Manual Transmission;Transaxle Service Data

030FO–01
03–46
–SERVICE SPECIFICATIONS MANUAL TRANSMISSION / TRANSAXLE
157Author: Date:
2002 CAMRY REPAIR MANUAL (RM881U)
MANUAL TRANSMISSION / TRANSAXLE
SERVICE DATA
Transmission case oil seal drive in depth 3.5  0.5 mm (0.138  0.020 in.)
Front transaxle case cover oil seal drive in depth 0  0.5 mm (0  0.020 in.)
Manual transaxle assy
5th gear thrust clearance Standard clearance 0.10 – 0.65 mm (0.0039 – 0.0256 in.)
5th gear radial clearance Standard clearance 0.009 – 0.050 mm (0.0004 – 0.0020 in.)
Reverse idler gear sub–assy inside diameter Standard inside diameter
Maximum inside diameter
20.056 – 20.074 mm (0.7896 – 0.7903 in.)
20.074 mm (0.7903 in.)
Reverse idler gear shaft outer diameter Standard outer diameter
Minimum outer diameter
19.984 – 20.000 mm (0.7868 – 0.7874 in.)
19.984 mm (0.7868 in.)
Transmission hub sleeve No.3 groove – thickness of the claw part on gear
shift fork No.3 Standard clearance
0.15–0.35 mm (0.0059 – 0.0138 in.)
5th gear inside diameter Standard inside diameter
Maximum inside diameter
34.981 – 34.997 mm (1.3772 – 1.3778 in.)
34.997 mm (1.3778 in.)
Control shaft cover bimetal formed bush clearance 0.081 – 0.149 mm (0.0032 – 0.0059 in.)
Front transaxle case cover oil seal driven in depth 0  0.5 mm (0  0.020 in.)
Transmission case oil seal driven in depth 3.5  0.5 mm (0.138  0.020 in.)
Output shaft rear bearing clearance 3.8 – 4.4 mm (0.150 – 0.173 in.)
Output shaft bearing preload New bearing
Used bearing
0.8 – 1.6 N⋅m (8.16 – 16.32 kgf⋅cm, 7.1 – 14.2 in.⋅lbf)
0.5 – 1.0 N⋅m (5.10 – 10.20 kgf⋅cm, 4.4 – 8.9 in.⋅lbf)
Output shaft rear bearing shim thickness 0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
1.30 mm (0.0512 in.)
1.35 mm (0.0531 in.)
1.40 mm (0.0551 in.)
1.45 mm (0.0571 in.)
1.50 mm (0.0591 in.)
1.55 mm (0.0610 in.)
1.60 mm (0.0630 in.)
1.65 mm (0.0650 in.)
1.70 mm (0.0669 in.)
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0728 in.)
1.90 mm (0.0748 in.)
1.95 mm (0.0768 in.)
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
Front differential case tapered roller bearing preload New bearing
Used bearing
0.8 – 1.6 N⋅m (8.16 – 16.32 kgf⋅cm, 7.1 – 14.2 in.⋅lbf)
0.5 – 1.0 N⋅m (5.10 – 10.20 kgf⋅cm, 4.4 – 8.9 in.⋅lbf)