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AGI BCX3 1549 - User Manual

AGI BCX3 1549
158 pages
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Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 8210-00020 R1
Revised: March 2022
Original Instructions
Field Loader S-Drive
Portable Grain Belt Conveyor
Assembly Manual
This manual applies to:
Brands: AGI Batco, AGI Westfield, AGI Hutchinson, AGI GrainMaxx
Models: BCX
3
1549, GCX
3
1549, HCX
3
1549, WCX
3
1549
Gas Drive with Mover Kit

Table of Contents

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Summary

Safety

Safety Alert Symbol and Signal Words

Explains safety alert symbols and signal words used in the manual.

General Safety Information

Provides general guidelines and precautions for safe operation and maintenance.

Moving Conveyor Belt Safety

Details safety measures related to the operation of the conveyor belt.

Rotating Parts Safety

Warns about hazards associated with moving machine parts like pulleys and belts.

Drives and Lockout Safety

Covers safety procedures for power sources and lockout/tagout.

Gas Engine Safety

Specific safety instructions for gas engine operation and fueling.

Electric Motor Safety

Safety precautions for electric motor installation, servicing, and operation.

Hydraulic Power Safety

Safety guidelines for operating and maintaining hydraulic systems.

Tire Safety

Procedures and precautions for safe tire mounting and maintenance.

Battery Safety

Safety measures when working with or around batteries.

Personal Protective Equipment

Lists essential Personal Protective Equipment (PPE) for assembly.

Safety Decals

Emphasizes the importance of keeping safety decals clean and legible.

Features

Assembly

Assembly Safety

Crucial safety precautions and guidelines to follow during the assembly process.

Check Shipment

Instructions on verifying received parts against the packing slip for damage or loss.

Required Tools

Lists all necessary tools and equipment for the assembly procedure.

Hydraulic Fittings and Bolt Tightening

Guidelines for correctly tightening hydraulic fittings and bolts, including torque values.

Assemble the Remainder of the S-Drive

Steps for completing the assembly of the S-Drive unit.

Assemble the Conveyor Tube

Instructions for connecting and assembling the conveyor tube sections.

Brand and Model Decal Placement

Guidance on where to correctly place brand and model decals on the conveyor.

Install the Spout Roller

Step-by-step instructions for installing the spout roller assembly.

Attach the Spout Scraper

Procedure for attaching the spout scraper to the conveyor's spout.

Install the Track Slider

Steps for installing the track slider component onto the conveyor.

Install the Hydraulic Winch

Instructions for mounting and connecting the hydraulic winch.

Attach the S-Drive

Procedure for attaching the S-Drive unit to the conveyor's main structure.

Install the Weather Guards

Guidance on installing various weather guard sections onto the conveyor.

Install the Hopper Latch Hardware

Instructions for attaching the necessary hardware for the hopper latch.

Install the Belt

Detailed steps for threading and installing the conveyor belt into the tube.

Install Top-Mount Drive Overview

Overview of the installation process for the top-mount drive system.

Install the Under-Mount Drive

Overview of the installation steps for the under-mount drive system.

Align the Conveyor Belt

Procedures for aligning the conveyor belt for proper tracking and operation.

Install the Collapsible Hopper Cloth

Steps for assembling and installing the collapsible hopper cloth system.

Attach the Hopper Underside Covers

Installing the protective covers for the underside of the hopper.

Attach the S-Drive Bottom and Take-up Side Guards

Installing the bottom and side guards for the S-Drive unit.

Install the Weather Guard Mount Bars

Attaching the mounting bars for the weather guards.

Install the Collapsible Hopper Cloth Controls

Installing the controls for the collapsible hopper cloth mechanism.

Attach the Angle Indicator

Mounting the angle indicator bracket onto the weather guard.

Attach the Hitch

Securing the hitch assembly to the conveyor's hopper weldment.

Attach the Spout Brush

Installing and adjusting the spout brush for belt contact.

Install the Spout Cap and Hood

Attaching the spout cap and hood to the conveyor's spout.

Adjusting the Hopper and Spout Scraper

Fine-tuning the hopper and spout scraper for optimal belt contact.

Install the Wheels

Mounting the conveyor's wheels onto the axle.

Assemble the A-Frame

Step-by-step instructions for assembling the A-frame structure.

Install the Tube Lift Cable

Procedures for installing and routing the tube lift cable.

Align the Winch

Steps to ensure proper alignment of the winch drum and cable.

Install the Tank Kit and the Primer Bulb

Installing the fuel tank and primer bulb components.

Install Primer Bulb (For Under-Mount Drive)

Installing the fuel primer bulb for under-mount drive systems.

Install Fuel Pump (For Top-Mount Drive)

Installing the fuel pump for top-mount drive systems.

Install the Gas Drive Control Box

Mounting the control box for the gas drive system.

Gas Drive Control Box Wiring

Connecting the electrical wiring for the gas drive control box.

Install the Choke

Installing the choke mechanism for carbureted engines.

Install the Inspection Step

Attaching the inspection step to the conveyor frame.

Install the Manual Container

Securing the manual container to the axle arm.

Attach the Jack

Installing the jack onto the conveyor hitch.

Appendix

Bolt Torque

Table detailing recommended torque values for various bolt sizes and grades.

Fittings Torque Values

Specifications for tightening various types of pipe and tube fittings.

Specifications

AGI BCX3 1549 Specifications

General IconGeneral
BrandAGI
ModelBCX3 1549
CategoryAccessories
LanguageEnglish

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