AGI BCX3 1549 - Page 46

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46 8210-00020 R1

Figure 34. Setting the Belt Tension

Welded Nut

Pretensioner Pipe

The belt will require final tension and alignment after the conveyor is fully assembled. Refer to the conveyor

operation manual for complete instructions.

3. ASSEMBLY FIELD LOADER S-DRIVE – PORTABLE GRAIN BELT CONVEYOR

Main Page

Table of Contents3
Safety6
Safety Alert Symbol and Signal Words6
General Safety Information6
Moving Conveyor Belt Safety6
Rotating Parts Safety7
Drives and Lockout Safety7
Gas Engine Safety7
Electric Motor Safety8
Hydraulic Power Safety9
Tire Safety10
Battery Safety10
Hand Winch Safety11
Hydraulic Winch Safety11
Personal Protective Equipment12
Safety Equipment12
Safety Decals12
Decal Installation/Replacement13
Safety Decal Locations and Details13
Features20
Assembly21
Assembly Safety21
Check Shipment21
Required Tools22
Before You Begin22
Hydraulic Fittings and Bolt Tightening22
Assemble the Remainder of the S-Drive23
Assemble the Conveyor Tube24
Brand and Model Decal Placement26
Serial Number Decal Placement28
Install the Spout Roller28
Attach the Spout Scraper29
Install the Track Slider32
Install the Hydraulic Winch33
Attach the S-Drive35
Attach the Pinch Drive Front Guard36
Install the Weather Guards37
Install the Hopper Latch Hardware39
Install the Belt40
Install Top-Mount Drive Overview47
Install the Motor and Gearbox to Bottom Frame48
Install the Side Frames49
Install the Bottom Frame50
Install the Hydraulic Pump and Clutch to the Bottom Frame Overview51
Install the Motor Pulley, Motor Pulley Belt, and Clutch Stop54
Install the Drain Hose Clamps, Drain Hose, and Muffler55
Install the Crossbrace and Motor Guard56
Install the Torsion Idler58
Install the Drive Pulleys, Drive Belt, and Torsion Idler59
Install the Battery63
Install the Guards64
Install the Under-Mount Drive66
Install the Frame67
Install the Motor70
Install the Hydraulic Pump and Clutch71
Install the Gearbox, Motor Pulley, Motor Pulley Belt, and Clutch Stop74
Install the Drain Hose Clamps, Drain Hose, and Muffler77
Install the Crossbrace, Motor Guard, Fuel Tank Mount, and Stabilizers78
Install the Torsion Idler82
Install the Drive Pulleys, Drive Belt, and Torsion Idler83
Install the Battery87
Install the Guards88
Attach the Hopper Seals92
Align the Conveyor Belt94
Adjust the Rollers95
Install the Collapsible Hopper Cloth96
Install the Hopper Springs98
Assemble and Install the Upper Hopper Cloth Frame99
Secure the Upper Hopper Cloth Frame to the Hopper101
Straighten the Seals and Position the Flashing102
Insert the Lower Hopper Cloth Frame into the Hopper Cloth104
Secure the Front Lower Hopper Cloth Frame to the Hopper106
Secure the Side Lower Hopper Cloth Frame and Uprights to the Hopper107
Tighten the Lower Hopper Cloth Frame Bolts110
Install the Split Loom110
Final Check111
Attach the Hopper Underside Covers112
Attach the S-Drive Bottom and Take-Up Side Guards113
Install the Weather Guard Mount Bars115
Install the Collapsible Hopper Cloth Controls117
Attach the Angle Indicator120
Attach the Hitch121
Attach the Spout Brush122
Install the Spout Cap and Hood123
Adjusting the Hopper and Spout Scraper125
Install the Wheels126
Assemble the A-Frame127
Install the Tube Lift Cable129
Align the Winch131
Install the Tank Kit and the Primer Bulb131
Install Tank Mount132
Install Low Emission Tank (for USA Only)132
Install Tank (for Outside USA)134
Install Primer Bulb (for Under-Mount Drive)136
Install Fuel Pump (for Top-Mount Drive)138
Install the Gas Drive Control Box141
Gas Drive Control Box Wiring142
Install the Choke150
Install the Inspection Step151
Install the Manual Container152
Attach the Jack153
Appendix154
Bolt Torque154
Fittings Torque Values155
Specifications157

AGI BCX3 1549 - Page 46

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