Cessna 182 1978 - Installation of Care Assembly; Rigging Cable Assembly; Rigging Inside Door Handle

MODEL
182 & T182
SERIES
SERVICE
MANUAL
e.
Trip push
rod (13)
so that bolt
(12) is
fully ex-
a. With
latch secured
to door
pan,
attach push
rod
tended
and handle
(20)
is flush.
assembly
(44)
to pull bar
(7) and
secure
with
pin (8).
f. Secure latch to door
pan with four NAS 220-5
screws through base assembly
(22) and two AN525-
NOTE
10R6
screws
through
aft flange
of door
pan.
g.
Ensure
door skin
fits properly
around
latch
Do not
install
cotter pin
(9).
assembly, then drill eleven .128-inch holes to align
with
latch
base.
b.
Ensure
that latch
is in CLOSED
position.
c. By removing
pin (8) that connects
push rod to
NOTE
latch base
assembly,
rotate rod
in or
out (180
°
) for
adjustment.
Adjust
rod so that
it takes a
load of 6
Do not
oversize
holes
in the latch
base and
pounds
to 12
pounds at
the end
of the inner
handle
to
do
not rivet
base to skin
at this
time.
move
it from
closed
position
to overcenter
position.
3-38.
INSTALLATION
OF CABLE ASSEMBLY.
NOTE
(Beginning with 18267716.) (See figure 3-5.)
a.
On pin end of
cable assembly
(32), attach
clamp
Rod must
be attached to
latch assembly
(33) and
nut (31),
one-inch
from end
of casing,
as
before
rigging
can
be accomplished.
shown in detail A.
b.
Insert pin
end of cable
between door
pan and
d. For fine
adjustment
for overcentering
latch
as-
door
skin at
aft end
of door.
Push
pin end
of cable
sembly,
proceed
as
follows:
to top
of door.
1. Cabin
door must
be installed
and
completely
c. Remove
plug button
(26)
and align pin
on cable
fitted
to fuselage.
with
pin guide
(28).
and insert
pin through
guide.
2.
Cabin door
latch
must be in
OPEN position.
Access
is gained
through
. 875-inch
hole
(30).
Latch must
operate
smoothly
and
freely.
d.
Align clamp
on cable
casing
with hole
located
3. Adjust
striker
plate (52)
forward
by installing
one-inch
below
. 875-inch
hole,
and
install
screw.
shims (53)
as required,
so that
there
is a minimal
e. Check
operation of
cable. If
sluggish operation
clearance
between latch
bolt (12)
and striker
(52).
of cable is encountered, add S1450-2A4-062 washers
(34) as
required to
facilitate smoother
cable
opera-
NOTE
tion.
This adjustment
will ensure
that
when the
3-39. RIGGING
CABLE ASSEMBLY. (Beginning
door is opened from the outside, the
bolt
with 18267716.)
(See figure
3-5.)
will
engage
the latch
catch,
and the
exterior
a. Pull
excess
slack out
of cable
(32). Attach
handle
will stay
open until
the door
is closed
clamp (33)
and nut
(31) to cable
so that
it aligns
with
again.
. 193-inch
hole in
door
pan, and
attach.
(Refer
to
paragraph
3-31,
step "d".)
NOTE
NOTE
If
cabin
door
is located
too
far
forward
such
that the door
latch
will not
operate,
this will
Make sure
latch
is in
OPEN
position
before
not allow
latch
assembly
push
rod
(13) to ride
proceeding.
up on actuator
(47)
and trigger
the
latch bolt
(12). Install
shims (48) as required
beneath
b. Cut casing
of cable
assembly
approximately
actuator
(47),
located on
cover assembly
(49).
2-inches from
clamp bolt (43) on
push rod assembly
(44)
4. Close
cabin door from inside
the aircraft. When
c.
Insert core
of cable
through
clamp bolt
(43).
latch
is overcentered,
the exterior
handle
should
pull
d. Pull
core
through
clamp
bolt so
that
pin (29)
flush.
If
it does
not pull
flush,
the
connecting
push
rod
extends
approximately
1/8-inch
from
door
pan
from
the door
latch
to the
inside
handle
assembly
should
contour.
be adjusted
"out" (lengthened).
e. Cut core approximately one-inch forward of
push
rod clamp bolt
(43).
NOTE
f. Secure two
nuts to push rod
clamp bolt.
g.
Operate
latch
several
times
to ensure
that
latch
When
making
this
adjustment
on
the over-
works freely.
If latch
binds up
and will
not work
centering
of the latch,
it may be
noticed
freely,
remove
cable
core
from
clamp bolt
(43)
and
that there
is
a sharp,
loud
canning
noise
operate
latch.
If cable operates
easily
without
cable
when
the inside
handle is
pushed down.
attachment,
check
cable for
possible
adjustments
to
It is preferred
that
the outside
door
handle
facilitate
ease
of operation.
be flush,
even
if the
canning
noise
is
h.
After
cable
operates
freely,
install
cover
assem
noticeable.
bly
(42) and
recheck
cable for
operation.
5. When adjusting push rod, it may need only be
adjusted 1/2 turn. To accomplish this, base plate
3-40.
RIGGING INSIDE
DOOR HANDLE.
(Beginning
(45) should be removed.
with 18267716.) (See figure 3-5.) 6. To make 1/2 turn adjustment, remove smaller
3-10