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Cessna 182 1978 - Bonded Leading Edges Repair; Wing Stringers;Ribs;Spars; Wing Leading Edges; Wing Auxiliary Spars

Cessna 182 1978
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MODEL
182
&
T182
SERIES
SERVICE
MANUAL
are
not
used,
make
an
overlapping
type
of
repair.
which
wing
spars
encounter,
very
little
damage
can
Where optimum
appearance
and
airflow
are
desired,
be
considered
negligible.
All
cracks,
stress
wrink-
the
flush
patch
may
be
used.
Careful
workmanship
les,
deep
scratches,
and
sharp dents
must
be
re-
will
eliminate
gaps
at
butt-joints;
however,
an
epoxy
paired.
Smooth
dents,
light
scratches
and
abrasions
type
filler
may
be
used
at
such
joints.
may
be
considered
negligible.
18-15.
DAMAGE
NECESSITATING
REPLACEMENT
18-30.
REPAIRABLE
DAMAGE.
Figure
18-7,
illus-
OF
PARTS.
If
a
skin
is
badly
damaged,
repair
must
trates
typical
spar
repairs.
It
is
often
practical
to
be
made
by
replacing
an
entire
skin
panel,
from
one
cut
repair
pieces
from
service
parts
listed
in
the
structural
member
to the
next.
Repair
seams
must
Parts
Catalog.
Service
Kits
are
available
for
cer-
be
made
to
lie
along
structural
members
and
each
tain
types
of
spar
repairs.
seam
must
be
made
exactly
the same
in
regard
to
rivet
size,
spacing
and
pattern
as
the
manufactured
18-31.
DAMAGE
NECESSITATING
REPLACEMENT
seams
at
the
edges
of
the
original
sheet.
If
the
manu-
OF
PARTS.
Damage
so
extensive
that
repair
is
not
factured
seams
are
different,
the
stronger
must
be
practicable
requires
replacement
of
a
complete
wing
copied.
If
the
repair
ends
at
a
structural
member
spar.
Also
refer
to
paragraph
18-2.
where
no
seam
is
used,
enough
repair
panel
must
be
used
to
allow an
extra
row
of
staggered
rivets,
with
18-32.
WING
LEADING
EDGES.
sufficient
edge
margin,
to
be
installed.
18-33.
NEGLIGIBLE
DAMAGE.
Refer
to
paragraph
18-16.
WING
STRINGERS.
18-13.
18-17.
NEGLIGIBLE
DAMAGE.
Refer
to
paragraph
18-34.
REPAIRABLE
DAMAGE.
Wing
skin
repairs,
18-13.
outlined
in
paragraph
18-14,
may
be
used
to
repair
leading
edge
skins,
although
the
flush-type
patches
18-18.
REPAIRABLE
DAMAGE.
Figure
18-5
out-
should
be
used.
To
facilitate
repair,
extra
access
lines
a
typical
wing
stringer
repair.
Two
such
re-
holes
may
be installed
in
locations
noted in
figure
pairs
may
be
used
to
splice
a
new
section
of
stringer
18-13.
If
the damage
would
require
a
repair
which
material
in
position,
without
the
filler
material,
could
not
be
made
between
adjacent
ribs,
refer
to
the
following
paragraph.
18-19.
DAMAGE
NECESSITATING
REPLACEMENT
.
OF
PARTS.
If
a
stringer
is
so
badly damaged
that
18-35.
DAMAGE
NECESSITATING
REPLACEMENT
more
than
one
section must
be
spliced,
replacement
OF
PARTS.
Where
extreme
damage
has
occurred,
is
recommended.
complete leading
edge
skin
panels
should
be
replaced.
Extra
access
holes
may
be
installed.
See
figure
18-20.
WING
AUXILIARY
SPARS.
18-13
for
procedures.
18-21.
NEGLIGIBLE
DAMAGE.
Refer
to
paragraph
18-36.
BONDED LEADING
EDGES
REPAIR.
18-13.
18-37.
NEGLIGIBLE
DAMAGE.
Refer
to
paragraph
18-22.
REPAIRABLE
DAMAGE.
Figure
18-8
illus-
18-13.
trates
a
typical
auxiliary
spar
repair.
18-38.
REPAIRABLE
DAMAGE.
(See
figure
18-11.)
18-23.
DAMAGE
NECESSITATING
REPLACEMENT Cut out
damaged
area
as
shown,
to
the
edge
of
un-
OF
PARTS.
If
damage
to
an
auxiliary
spar
would
damaged
ribs.
Using a
corresponding
section
from
require
a
repair
which
could
not
be made
between
a
new
leading
edge
skin,
overlap
ribs
and
secure
to
adjacent
ribs,
the
auxiliary
spar
must
be
replaced.
wing,
using
rivet
pattern
shown
in
the
figure.
18-24.
WING
RIBS.
18-39.
AILERONS.
18-25.
NEGLIGIBLE
DAMAGE.
Refer
to
paragraph
18-40.
NEGLIGIBLE
DAMAGE.
Refer
to
paragraph
18-13.
18-13.
18-26.
REPAIRABLE
DAMAGE.
Figure
18-6
illus-
18-41.
REPAIRABLE
DAMAGE.
The
repair
shown
trates
a
typical
wing
rib
repair.
in
figure
18-9
may
be
used
to
repair
damage
to
ailer-
on
leading
edge
skins.
Figure
18-4
may
be
used
as
a
18-27.
DAMAGE
NECESSITATING
REPLACEMENT guide
to
repair
damage
to
flat
surface
between
corru-
OF
PARTS.
Leading
and
trailing
edge
ribs
that
are
gations.
when
damaged
area
includes
corrugations,
extensively
damaged
can
be
replaced.
However,
due
see
figure
18-12.
It
is
recommended
that
material
to
the
necessity
of
unfastening
an
excessive
amount
of
used for
repair
be
cut
from
spare
parts
of
the
same
skin
in
order
to
replace
the
rib,
they
should
be
re-
gauge
and
corresponding
spacing. Following
repair,
paired
if
practicable.
Center
ribs,
between
the front
the
aileron
must
be
balanced.
Refer
to
paragraph
and
rear
spar
should
always
be
repaired
if
practicable.
18-43
for
balancing.
If
damage
would
require
a
repair
which
could
not
be
made
between
adjacent
ribs,
18-28.
WING
SPARS.
refer
to
paragraph
18-42.
18-29.
NEGLIGIBLE
DAMAGE.
Due
to
the
stress
18-3

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