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ECKELMANN E-Control CNC User Manual
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PRODUCT DOCUMENTATION
eckelmann.de
ECKELMANN AG, WIESBADEN • eckelmann
.de •
FERROCONTROL GMBH & CO. KG, HERFORD
E-Control
CNC
Introduction Manual
ENC66
2
Table of Contents
Table of Contents
5
Warning Levels
10
Warning Signs
11
Overview
12
List of Documents
12
Controller Family E-CONTROL CNC
13
Variants „Stand-Alone" and „With PC-HMI
14
Operating Modes PC-HMI and Standalone in Comparison, ENC66
14
Firmware Files
15
Status Information of the Exc66
15
Status Information During Booting
15
Leds While Booting
16
Leds While Booting, ENC66
16
Status Information During Start of Firmware
17
7-Segment Indicator, Status Information During Start of the Firmware, ENC66
17
Status Information in Normal Operation
18
Status Information in Normal Operation, ENC66
18
The Leds in Normal Operation
19
Leds in Normal Operation, ENC66
19
Error Indication
20
Error Indication During Booting
20
Error Indication in Normal Operation
20
Error Indication During Booting, ENC66
20
Error Indication in Normal Operation, ENC66
20
Controller Connection
22
Example of a Structure
22
Connection and Installation
22
Type of Connections between Controller and PC
23
Serial Connection
24
Connection Via Ethernet
24
Connection Via Ethernet (Local Connection)
25
Connection Via Ethernet (Network)
25
Monitor Interface of the Controller
26
Running the Terminal Program
26
Configuration of the Terminal Program
26
Calling of the Monitor Interface
28
Configuration of an Ethernet Connection
30
Important Monitor Commands
32
Possible Errors
33
Setting of the IP Address in the Controller
34
Setting of the IP Address Via the Monitor Interface (Serial Interface)
34
Setting of the IP Address Via Ethernet (Network or Local) with Netconf
35
Automatically Display Controllers in Netconf
35
Change the IP Address of a Controller with Netconf
36
Configure Gateway and Subnet Mask in Netconf
37
Add a Controller in Netconf Manually
37
MAC Address
38
Update of the Firmware Via the Boot Monitor
39
Access to the Boot Monitor
39
Check of the Firmware Version
40
Variant „With PC-HMI
40
Variant „Stand-Alone
40
Update of the Firmware
40
Remove a Firmware
42
Commands of the Boot Monitor
43
Parameterizing of the Drives in Detail
44
Number of Axes and CAN Node Addresses
44
Parameterizing of the Drives
44
Important Machine Constants
45
Important Machine Constants
46
Machine Constants File
48
Loading of a File with Machine Constants into the Controller
49
Example of Synchronized Axis, Drive Configuration
50
Synchronized and Gantry Axes
50
Example of Synchronized Axes at the CAN-Bus
50
Example of Synchronized Axis, Machine Constants
51
Example of Synchronized Axes with Analog Interface
52
Example of Synchronized Axis, Drive Configuration
52
Example of a Gantry Axis with CAN-Bus
53
Example of Gantry Axis, Drive Configuration
53
Example of Gantry Axis, Machine Constants
53
CNC Programming as Per DIN 66025
54
G-Functions
54
Parameters for G00 and G01
55
Parameters for G02 and G03
55
M-Functions
56
Stdhmi
57
Installation Stdhmi
57
Starting the Stdhmi
57
Modifying Machine Constants
58
Checking the Drives
59
Individual Manual Checking of Drives in Jogging Mode
60
Programming as Per DIN 66025
60
The Program Editor
61
Editing the Program
62
DIN Example Program Without M-Functions
62
Load a DIN Program into the Controller
63
Loading a Program into the Controller
63
Saving the DIN Program
63
Starting of the Program in the Controller
64
Machine Constants for Test Set-Up
64
Extending of the Program for the Lowering of the Tool
65
The M-Functions for the Example
65
Extending the Program with M-Functions
66
Program Example with M-Functions
66
Changing the Colour Setting of the Graphical Display
68
Changing the User Language of the Program Stdhmi
68
Exiting of the Program Stdhmi
68
Changing the Colour Setting of the Graphical Display
69
Generating of a PLC Program with ETOOLS PLC2
70
Programming - Software ETOOLS PLC/2
70
Installation ETOOLS PLC/2 (Codesys)
70
Hardware
70
Configuration of a Controller in ETOOLS PLC/2
71
Calling of the Program E-Tools PLC/2
72
General Instructions for the PLC Configuration with LBM Modules
73
Limitations of FBM Modules
73
General Instructions for the Address Mapping of IO Modules
73
PLC Configuration
74
Add and Configure LBM Modules
75
Task Configuration
77
Changing of the Language German / English
77
Changing of the Language in E-Tools PLC/2
78
Sample PLC Program
79
Sample Program CNC Test
79
Required Libraries
79
System Variable and Data Block
79
Library Selection for the Sample Project
79
System Variables for the Example
79
Task for the M-Functions M14 and M15
80
System Variables in the Help Manager
80
Task for the M-Functions
80
Sequential Function Chart in E-Tools PLC/2
81
Sequential Function Cart
81
Calling of the Program
81
Definition of Inputs and Outputs
82
Sequential Function Charts with Opened Steps
82
Elements of the Sequential Function Chart
82
Function START_STOP
83
Function RELEASE_SIGNAL_HANDLER
83
Function M_FUNCTIONS
83
Loading of the Program into the Controller
85
10.11.1 Serial Connection
85
10.11.2 Network Connection
86
Configuration of the Serial Connection
86
10.11.3 Loading of the Program
87
Configuration of the Network Connection
87
Status Line
87
10.11.4 Starting of the Program in the Controller
88
10.11.5 Stopping of the Program in the Controller
88
10.11.6 Reset of the Data Memory in the Controller
88
Permanent Storage of the Program in the Controller (Boot-Project)
88
10.11.8 Termination of Communication with the Controller
89
List of Tables
95
5
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ECKELMANN E-Control CNC Specifications
General
Brand
ECKELMANN
Model
E-Control CNC
Category
Industrial Equipment
Language
English
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