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ECKELMANN E-Control CNC - User Manual

ECKELMANN E-Control CNC
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PRODUCT DOCUMENTATION
eckelmann.de
ECKELMANN AG, WIESBADEN • eckelmann.de • FERROCONTROL GMBH & CO. KG, HERFORD
E-Control
CNC
Introduction Manual ENC66

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ECKELMANN E-Control CNC and is the answer not in the manual?

Summary

Conventions

General Notes Description

Describes the composition of general notes in the manual, including icon, bar, and text.

Safety Instructions and Hazard Warnings

Explanations of Safety Instructions

Details the five parts of safety instructions and hazard warnings, including icons and warning levels.

Overview

List of Reference Documents

Lists reference documents and technical descriptions for controllers, aiding further detail retrieval.

Controller Family E-CONTROL CNC

Controller Operating Modes

Stand-Alone vs. PC-HMI Variants

Compares the two operating modes of the controllers: Stand-Alone and With PC-HMI, detailing their characteristics.

Status Information and Indicators

Status During Booting

Explains the 7-segment indicator's display patterns during the controller's booting phase, indicating initialization steps.

LEDs During Booting

Status During Firmware Start

Status in Normal Operation

LEDs in Normal Operation

Error Handling and Indication

Error Indication During Booting

Details the 7-segment indicator patterns that signal probable errors during the controller's booting phase.

Error Indication in Normal Operation

Connection and Installation

Example System Structure

Illustrates a typical system structure including the ENC66 controller, power supply, and I/O modules.

Controller Connection Methods

Connecting the Controller

Serial Connection Setup

Describes the required cable and adapter for establishing a serial connection between the PC and the controller.

Ethernet Connection Requirements

Outlines the need for an IP address for PC-controller communication via Ethernet, whether local or networked.

Ethernet Connection Types

Controller Monitor Interface

Using the Terminal Program

Explains how to use a terminal program for communication between PC and controller via serial interface.

Terminal Program Configuration

Accessing the Monitor Interface

Monitor Interface Prompt

Configuring Ethernet Connection

Telnet Login and Monitor Interface

Monitor Commands

Key Monitor Commands

Lists and describes important commands for interacting with the controller's monitor interface, such as dir, del, reboot, help.

Troubleshooting Connection Errors

Network Configuration

Setting IP Address via Monitor Interface

Explains how to set the controller's IP address, subnet mask, and gateway using the `ipconf` command via the serial monitor interface.

Setting IP Address via Ethernet (NetConf)

Configuring Network Parameters (Gateway, Subnet)

MAC Address Overview

Firmware Management

Accessing the Boot Monitor

Describes the initial state and procedure to access the controller's boot monitor for firmware updates via serial interface.

Checking Firmware Version

Updating Firmware via Terminal

Removing Controller Firmware

Boot Monitor Command Reference

Drive Parameterization

Detailed Drive Parameterization

Explains the necessity of parameterizing drives both in the drive itself and within the controller using machine constants (MK).

Machine Constants

Axes and CAN Node Address Configuration

Discusses how specified values for axes and CAN node addresses in machine constants relate to the controller's NC firmware capacity.

Key Machine Constants Overview

Lists and describes crucial machine constants (MK) required for configuring drives, categorized by setup and hardware configuration.

Axis Type and Rotation Settings

Drive Limit Values and CANopen

CANopen and Drive Limit Values

Covers machine constants for CANopen baud rate, interpolation cycles, speeds, acceleration/brake ramps, and damping time constants.

Machine Constants File Structure

Loading Machine Constants File

Advanced Axis Configurations

Synchronized and Gantry Axes Concepts

Describes synchronized and gantry axes, including compulsory coupling and master/slave axis designation.

Synchronized Axes Examples

Provides examples of synchronized axes setup via CAN-Bus and analog interface.

Gantry Axis Example (CAN-Bus)

CNC Programming Standards

G-Functions Defined

Explains G-functions used for defining geometric path conditions in axis operations, including their structure and examples.

G-Function Parameters

M-Functions for Machine Instructions

StdHMI Software Interface

StdHMI Installation and Startup

Guides through the installation and startup process of the StdHMI software, including its usage modes.

StdHMI Operations

Machine Constants Management

Details modifying, checking, and jogging drives using machine constants within StdHMI.

DIN Programming and Execution in StdHMI

StdHMI Program Editor and Editing

StdHMI Program Editor Overview

Describes the StdHMI program editor's interface, including listing, input, and graphical display sections.

Editing a DIN Program Example

Provides a step-by-step guide for inputting a simple square contour program with rounded corners using the editor.

Saving and Loading DIN Programs

Starting Programs in the Controller

Extending Programs for Tool Movement

M-Function Program Visualization

StdHMI Customization

Exiting and Language Settings

Covers exiting the StdHMI application and changing the user interface language between English and German.

Graphical Display Color Adjustment

Details how to modify the color settings of the StdHMI graphical display by editing the interpreter.ini file.

PLC Program Generation with ETOOLS PLC2

ETOOLS PLC;2 Software and Hardware Requirements

Identifies the necessary software package (ETOOLS PLC/2) and hardware modules required for PLC programming.

ETOOLS PLC;2 Installation

ETOOLS PLC;2 Configuration

Controller Configuration in ETOOLS PLC;2

Introduces the process of configuring the controller as a prerequisite for generating PLC programs using ETOOLS PLC2.

Launching E-Tools PLC;2 and Project Setup

IO Module Address Mapping and PLC Configuration

Adding LBM Modules to PLC Configuration

LBM Module Configuration and Addresses

Task Configuration and Language Settings

Sample PLC Programs

CNC Test Sample Program

Guides on locating and running the CNC Test sample PLC program stored on the ECKELMANN AG ftp-server or CD.

Required Libraries and System Variables

M-Functions M14 and M15 Task Definition

Program Calling and Sequential Function Charts

Defining Inputs and Outputs

Function Block Details

START_STOP, SIGNAL_HANDLER, M_FUNCTIONS

Explains the purpose and logic of key function blocks like START_STOP, RELEASE_SIGNAL_HANDLER, and M_FUNCTIONS.

Program Loading and Execution

Loading Program into Controller (Serial;Network)

Outlines the two connection options (serial, network) for loading programs into the controller via CoDeSys.

Program Loading, Starting, and Stopping

Memory Reset and Permanent Storage

Terminating Controller Communication

Testing and Verification

Testing CNC and PLC Programs

Outlines how to test CNC and PLC programs, mentioning machine constant settings for test modes.

Connecting Controller Inputs for Testing

Details the wiring requirements for controller inputs, specifically the emergency stop circuit and tool up/down inputs.

Loading and Starting PLC;CNC Programs

CNC Program Error Handling

Summary

Conventions

General Notes Description

Describes the composition of general notes in the manual, including icon, bar, and text.

Safety Instructions and Hazard Warnings

Explanations of Safety Instructions

Details the five parts of safety instructions and hazard warnings, including icons and warning levels.

Overview

List of Reference Documents

Lists reference documents and technical descriptions for controllers, aiding further detail retrieval.

Controller Family E-CONTROL CNC

Controller Operating Modes

Stand-Alone vs. PC-HMI Variants

Compares the two operating modes of the controllers: Stand-Alone and With PC-HMI, detailing their characteristics.

Status Information and Indicators

Status During Booting

Explains the 7-segment indicator's display patterns during the controller's booting phase, indicating initialization steps.

LEDs During Booting

Status During Firmware Start

Status in Normal Operation

LEDs in Normal Operation

Error Handling and Indication

Error Indication During Booting

Details the 7-segment indicator patterns that signal probable errors during the controller's booting phase.

Error Indication in Normal Operation

Connection and Installation

Example System Structure

Illustrates a typical system structure including the ENC66 controller, power supply, and I/O modules.

Controller Connection Methods

Connecting the Controller

Serial Connection Setup

Describes the required cable and adapter for establishing a serial connection between the PC and the controller.

Ethernet Connection Requirements

Outlines the need for an IP address for PC-controller communication via Ethernet, whether local or networked.

Ethernet Connection Types

Controller Monitor Interface

Using the Terminal Program

Explains how to use a terminal program for communication between PC and controller via serial interface.

Terminal Program Configuration

Accessing the Monitor Interface

Monitor Interface Prompt

Configuring Ethernet Connection

Telnet Login and Monitor Interface

Monitor Commands

Key Monitor Commands

Lists and describes important commands for interacting with the controller's monitor interface, such as dir, del, reboot, help.

Troubleshooting Connection Errors

Network Configuration

Setting IP Address via Monitor Interface

Explains how to set the controller's IP address, subnet mask, and gateway using the `ipconf` command via the serial monitor interface.

Setting IP Address via Ethernet (NetConf)

Configuring Network Parameters (Gateway, Subnet)

MAC Address Overview

Firmware Management

Accessing the Boot Monitor

Describes the initial state and procedure to access the controller's boot monitor for firmware updates via serial interface.

Checking Firmware Version

Updating Firmware via Terminal

Removing Controller Firmware

Boot Monitor Command Reference

Drive Parameterization

Detailed Drive Parameterization

Explains the necessity of parameterizing drives both in the drive itself and within the controller using machine constants (MK).

Machine Constants

Axes and CAN Node Address Configuration

Discusses how specified values for axes and CAN node addresses in machine constants relate to the controller's NC firmware capacity.

Key Machine Constants Overview

Lists and describes crucial machine constants (MK) required for configuring drives, categorized by setup and hardware configuration.

Axis Type and Rotation Settings

Drive Limit Values and CANopen

CANopen and Drive Limit Values

Covers machine constants for CANopen baud rate, interpolation cycles, speeds, acceleration/brake ramps, and damping time constants.

Machine Constants File Structure

Loading Machine Constants File

Advanced Axis Configurations

Synchronized and Gantry Axes Concepts

Describes synchronized and gantry axes, including compulsory coupling and master/slave axis designation.

Synchronized Axes Examples

Provides examples of synchronized axes setup via CAN-Bus and analog interface.

Gantry Axis Example (CAN-Bus)

CNC Programming Standards

G-Functions Defined

Explains G-functions used for defining geometric path conditions in axis operations, including their structure and examples.

G-Function Parameters

M-Functions for Machine Instructions

StdHMI Software Interface

StdHMI Installation and Startup

Guides through the installation and startup process of the StdHMI software, including its usage modes.

StdHMI Operations

Machine Constants Management

Details modifying, checking, and jogging drives using machine constants within StdHMI.

DIN Programming and Execution in StdHMI

StdHMI Program Editor and Editing

StdHMI Program Editor Overview

Describes the StdHMI program editor's interface, including listing, input, and graphical display sections.

Editing a DIN Program Example

Provides a step-by-step guide for inputting a simple square contour program with rounded corners using the editor.

Saving and Loading DIN Programs

Starting Programs in the Controller

Extending Programs for Tool Movement

M-Function Program Visualization

StdHMI Customization

Exiting and Language Settings

Covers exiting the StdHMI application and changing the user interface language between English and German.

Graphical Display Color Adjustment

Details how to modify the color settings of the StdHMI graphical display by editing the interpreter.ini file.

PLC Program Generation with ETOOLS PLC2

ETOOLS PLC;2 Software and Hardware Requirements

Identifies the necessary software package (ETOOLS PLC/2) and hardware modules required for PLC programming.

ETOOLS PLC;2 Installation

ETOOLS PLC;2 Configuration

Controller Configuration in ETOOLS PLC;2

Introduces the process of configuring the controller as a prerequisite for generating PLC programs using ETOOLS PLC2.

Launching E-Tools PLC;2 and Project Setup

IO Module Address Mapping and PLC Configuration

Adding LBM Modules to PLC Configuration

LBM Module Configuration and Addresses

Task Configuration and Language Settings

Sample PLC Programs

CNC Test Sample Program

Guides on locating and running the CNC Test sample PLC program stored on the ECKELMANN AG ftp-server or CD.

Required Libraries and System Variables

M-Functions M14 and M15 Task Definition

Program Calling and Sequential Function Charts

Defining Inputs and Outputs

Function Block Details

START_STOP, SIGNAL_HANDLER, M_FUNCTIONS

Explains the purpose and logic of key function blocks like START_STOP, RELEASE_SIGNAL_HANDLER, and M_FUNCTIONS.

Program Loading and Execution

Loading Program into Controller (Serial;Network)

Outlines the two connection options (serial, network) for loading programs into the controller via CoDeSys.

Program Loading, Starting, and Stopping

Memory Reset and Permanent Storage

Terminating Controller Communication

Testing and Verification

Testing CNC and PLC Programs

Outlines how to test CNC and PLC programs, mentioning machine constant settings for test modes.

Connecting Controller Inputs for Testing

Details the wiring requirements for controller inputs, specifically the emergency stop circuit and tool up/down inputs.

Loading and Starting PLC;CNC Programs

CNC Program Error Handling

ECKELMANN E-Control CNC Specifications

General IconGeneral
BrandECKELMANN
ModelE-Control CNC
CategoryIndustrial Equipment
LanguageEnglish