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SmartROC T40
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Page 54 (Drain Water Condensation from Lubrication Tank)
Epiroc SmartROC T40 - Drain Water Condensation from Lubrication Tank
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SmartROC T35/T40
10 Lubrication System for Rock Drill
54
No: 7026962571.1.7027002891 en-US
A
Thread lubrication pump (ECG)
B
Rock drill lubricating pump (ECL)
10.4
Drain Water Condensation from Lubrication Tank
n
Drain water from lubrication tank.
53
55
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Introduction
9
Safety First
9
The Purpose of this Publication
9
Target Group
9
Product Warranty
9
2 About Maintenance Management
11
Maintenance Management and Hour Meters
11
Maintenance Records
11
3 Specifications
13
Standard Tightening Torques Bolted Joints
13
Type Designation Signs for Ordering Spare Parts
13
4 Maintenance Tables
15
Calender Time
15
Drilling Hours
15
Diesel Engine Hours First Service
16
Diesel Engine Hours
16
5 General Machine Condition
19
Wash Machine Externally
19
Check Condition of Signs
19
6 Fire Fighting Equipment
21
Check Fire Extinguishers
21
Loosen up Powder in Handheld Fire Extinguisher
21
7 Operator Environment
23
Check Cab
23
Check Attachment of Cab
24
Lubricate Cab Door Hinges
24
Replace Air Condition Main Air Filter
25
Replace Air Condition Pre-Filter
25
Replace Air Condition Circulation Filters
26
Troubleshooting Air Conditioner
26
8 Boom Unit
29
Lubricate Boom and Feed
29
Check Boom Condition
30
9 Feed Unit
31
Safety Precautions before Working on Feed Unit
31
Opening and Closing the Feed Guard
31
Opening the Feed Guard
31
Closing the Feed Guard
32
Feeder 6000-Series
33
Lubricate Drill Rod Support
34
Check Feed
35
Adjusting Haul and Return Wire Ropes
36
Check Feed
37
Replacing Slide Pieces in the Holder
38
Replacing Slide Rails
41
Check Silence Kit
42
Check Rod Handling
43
Lubricate Rod Handling
44
Mounting Rock Drill on Cradle
44
Check Rock Drill or Rotation Unit
45
Check Drill Rod Support
45
Replacing Haul Wire Rope
46
Disassembling Feed Cylinder
47
Tension Bushings for Spacers
49
Disassembling Tension Bushing for Spacer
49
Assembling Tension Bushing for Spacer
51
Preparing Feed for Long-Term Storage
52
10 Lubrication System for Rock Drill
53
Check Rock Drill
53
Check Lubricant Level
53
Drill Lubrication Pumps
53
Drain Water Condensation from Lubrication Tank
54
11 Dust Collector
55
Check Dust Collector
55
Check Dust Collector Tightening Torque
56
Checking Function of Dust Collector
56
Checking Dust Collector Filters
57
Replace Dust Collector Filters
58
12 Hydraulic System
59
Safety Precautions before Working on Hydraulic System
59
About Working on Hydraulic Components
59
Hydraulic Workshops
59
Replacing Hydraulic Hoses
60
Check Hoses and Couplings
60
Check Mounting Hydraulic Jack
61
Hydraulic Tank
62
Check Hydraulic Tank
62
Drain Water Condensation from Hydraulic Oil Tank
63
Replace Hydraulic Oil
63
Draining Hydraulic Oil Tank
64
Filling Hydraulic Oil
65
Hydraulic Filters
65
Return Oil Filter
65
Replace Return Oil Filter
66
Check Hydraulic Tank Breather Filter
67
Replace Breather Filter
67
13 Diesel Engine
69
Safety Precautions before Working on Diesel Engine
69
Check Engine Oil Level
69
Drain Water Condensation from Preliminary Fuel Filter
70
Drain Water Condensation from Fuel Tank
71
Filling Fuel Manually
72
Fuel Quality
72
Filling Fuel Using Electric Fuel Filling System
73
Location of DEF Tank
73
Drain Diesel Exhaust Fluid (DEF) Tank
74
Filling DEF Tank
74
Diesel Exhaust Fluid (DEF)
74
Maintain Diesel Engine
75
Replacing DEF Tank Filter
75
Replace Engine Oil
76
Replace Engine Oil Filter
76
Replace Preliminary Fuel Filter
78
Replace Secondary Fuel Filter
79
Replace Coarse Filter
80
Replace Crankcase Ventilation Filter
80
Replace Primary Fuel Filter on Engine Heater
81
Check Diesel Engine Mounting
81
Belts
82
Replace Multi-Belt
82
Air System
83
Air Filter Indicator Function
84
Check Air Filter Indicator Lamp Function
84
Replace Air Filter Cartridge
85
Replace Air Filter Safety Cartridge
86
14 Cooling System
87
Safety Precautions before Working on Cooling System
87
Check Coolant Level
87
Clean Radiators
88
Adding Coolant
88
Replace Long-Term Effective Coolant
89
15 Electrical System
91
Safety Precautions before Working on Electrical System
91
Check Emergency Stops and Work Lights
91
Check Battery
92
Battery Charging
92
Charging Battery Using External 24-V Charger
93
Charging Battery Using External 12-V Charger
94
Starting with Auxiliary Battery
95
16 Control System and Sensors
97
Remote Control Batteries
97
Cleaning Remote Control
97
17 Compressed Air System
99
Safety Precautions before Working on Pneumatic System
99
Overview Air Compressor System
99
Check Compressor Oil Level
101
Drain Water Condensation from Compressor Tank
101
Check Compressor Components
102
Oil Change and Oil Filter Replacement
102
Replace Air Compressor Oil and Oil Filter
103
Check Safety Valve on Compressor System
104
Replace Separator Filter
105
Changing to New Type of Compressor Oil
105
Flushing Air Compressor
106
Troubleshooting Air Compressor
107
18 Track Frames
111
Check Tension of Crawler Tracks
111
Checking Tightening Torques on Track Frames
112
Procedures for Checking Wear
113
Check Front Wheel for Wear
113
Check Track Roller for Wear
113
Check Carrier Roller for Wear
114
Check Track Shoe for Wear
114
Check Track Shoe for Wear
115
Check Track Link Depth for Wear
116
Check Bushing for Wear
116
Check Track Chain Elongation for Wear
117
Check Track Frames
117
Check Track Frames
118
Replace Oil on Traction Gears for Track Frames
119
19 Water Mist System
121
Check Seals on Water Mist Pump
122
Filling Water Mist Tank
123
Draining Water Mist System
124
Starting up Water Mist System from Dry
124
Clean Filter in Water Mist Tank
125
20 Automatic Central Lubrication System CLS
127
Pause Time and Running Time Settings
127
Lubrication Pump Safety Valve
128
Filling Lubricant
129
Testing Central Lubrication System or Starting Extra Lubrication
129
21 Winch
131
Check Winch
131
Check Attachment of Winch Cable
131
Check Winch Unit Attachment
133
Lubricate Winch
134
Check Small Remote Control
135
Check Tightening Torque on Winch
135
General Checking Guidelines for Wire Ropes
136
Checking Wire Rope for Wire Breaks
136
Checking Wire Rope for Strand Breaks
137
Checking Wire Rope for Surface Wear
137
Checking Wire Rope for Corrosion
137
Checking Wire Rope for Decreased Diameter
137
Checking Wire Rope for Reduced Elasticity
138
Checking Wire Rope for Heat Exposure
138
22 Service Tool Bag RCS
139
Checking CAN Network
140
Checking CAN Power Supply
141
Checking CAN Cable
143
Checking Digital Inputs on I/O Module
144
Checking Digital Outputs Voltage on I/O Module
145
Checking Digital Outputs Current on I/O Module
146
Checking PWM Outputs Current on I/O Module
147
Checking Analog Inputs on I/O Module
147
Encoder Inputs
148
Checking Resolver Module Resolver Inputs
149
Checking Resolver Module Encoder Inputs
149
Checking Resolver Module Analog Inputs
150
Replacing RCS Module
151
23 Welding
153
About Welding
153
CAN Bus System Disconnection before Welding
154
24 Storage
155
Preparations before Long-Term Storage
155
Preparing Electrical System for Long-Term Storage
155
Preparing Feed for Long-Term Storage
155
Preparing Rock Drill for Long-Term Storage
156
Preparing Water Mist System for Long-Term Storage
156
Restoring after Long-Term Storage
156
Inspection and Maintenance During Long-Term Storage
156
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