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FEC AFC3000 User Manual

FEC AFC3000
294 pages
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AFC3000E-HW-1

Table of Contents

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FEC AFC3000 Specifications

General IconGeneral
BrandFEC
ModelAFC3000
CategoryServo Drives
LanguageEnglish

Summary

Introduction

1-1 About this Operation Manual

Describes the purpose, scope, and contents of this operation manual.

1-2 Features

Highlights the key features and advantages of the AFC3000 System for users.

1-3 Functions

Explains the various functions and operational modes of the AFC3000 System.

1-4 Safety Precautions

Details essential safety precautions for wiring, installation, and handling the equipment.

Safety Precautions

Transportation / Storage Cautions

Cautions and conditions for safe transport and storage of equipment to prevent damage or injury.

Installation / Wiring Cautions

Precautions and requirements for safe installation and wiring procedures to avoid hazards.

Operation / Adjustment Cautions

Safety measures for operating and adjusting the AFC3000 System to prevent accidents.

Chapter 2: Specifications

2-1 System Specifications

Details general specifications, including environmental and operational conditions for the AFC3000 System.

2-1-2 Nutrunner Performance

Lists performance metrics like torque accuracy, sampling rates, and unit specifications.

2-1-3 Controller Unit Specifications

Details specifications for different controller models, including I/O and communication interfaces.

Chapter 3: System Description

3-1 System Structure

Explains the single and multi system configurations and their differences in operation and control.

3-2 Controller Description

Details the front panel switches, connectors, LEDs, and display unit of the controller.

Chapter 4: Installation and Wiring

4-1 Unit Outline and Mounting Dimensions

Details physical dimensions and mounting requirements for controllers, including variations with expansion units.

4-4 Input Power Source Connections

Explains how to connect the AC power source to the MFC controllers for proper operation.

4-5 Tool Wiring and Installation

Guides on proper wiring and installation of the fastening tools to ensure correct connection and function.

4-6 Connection of External Control Signals

Details how to connect external control signals, including PLC I/O, for system integration and automation.

4-8 RS-232C Interface

Details the RS-232C interface, communication specifications, and data output formats.

4-9 ETHERNET Interface

Describes the Ethernet interface for PC communication and its TCP/IP setup procedures.

4-10 External Emergency Stop Interface

Explains the interface for external emergency stop signals via the AUX connector for safety.

Chapter 5: I/O Expansion Unit

5-1 Expansion Units

Describes the two types of expansion units (I/O and CF/RS232C) and their mounting locations.

5-3 Expansion I/O – 24VDC Discrete I/O

Details the hardware and I/O signal specifications of the 24VDC discrete I/O expansion unit.

5-4 Compact Flash

Describes the use of Compact Flash cards for storing fastening results and waveforms.

5-5 Expansion RS232C Interface (included with CF Expansion)

Details the expansion RS232C interface for Part ID input and result data output.

Chapter 6: Power Up and Initial Checks

6-1 Power Activation・Operational Test

Details the process of activating power and performing initial operational tests on the system.

6-1-1 Before Powering On

Lists critical checks to perform before powering on the system, including wiring and switch settings.

6-1-2 Items to be checked when the power is turned on

Outlines checks to perform after power-on, focusing on display behavior and abnormal conditions.

6-1-3 Initial Data Setting

Guides on setting initial data and performing basic operational checks like zero value and CAL point calibration.

Chapter 7: Fastening Instructions

7-1 Fastening Settings Outline

Outlines fastening methods (Torque/Angle Control), options, and post-fastening operations.

7-2 Fastening Methods

Explains Torque and Angle control methods, including one-step, two-step, and three-step fastening procedures.

7-3 Judgment Functions (Judge Item 1 / Judge Item 2)

Explains judgment functions for torque, angle, revolution limits, and various error conditions.

7-4 Fastening Speed &Time

Explains how to use multiple speeds for fastening and the timing parameters for optimal cycle control.

Chapter 8: System Operation

8-1 Controller Display Device

Describes the controller display device, its buttons, and switch functions in different modes.

8-2 RUN/BYPASS Switch

Explains the two operational states: RUN and BYPASS, controlled by a switch or PLC input.

8-3 RUN State

Details the operational modes available in the RUN state, including display information.

8-3-3 Fastening Result Display Mode

Details the data displayed in Fastening Result mode, including parameters and judgment outcomes.

8-3-4 Fastening Parameter Display Mode

Explains how to view and change fastening parameters using the controller's display interface.

8-3-5 System Parameter Display Mode

Describes how to view system parameters like firmware version and IP addresses for system configuration.

8-4 BYPASS State

Describes the BYPASS state, allowing parameter changes and mode selection.

8-4-2 Parameter Selection Mode

Details how to select parameters and navigate to edit mode using the display controls.

8-4-3 Parameter Edit Mode

Explains how to edit parameter values and save changes, including error handling.

8-5 System Mode Change-Over – Multi / Single System

Describes the procedure to change the system configuration between Multi and Single modes.

8-6 Parameter Copy / Erase the Fastening Results History

Explains how to copy parameters between settings and erase stored fastening results history.

Chapter 9: Maintenance & Inspection

9-1 Inspection Items

Lists inspection items and recommended schedules for system components like tools, spindle assemblies, and cables.

9-1-4 Controller

Details inspection items for the MFC controller unit, focusing on environmental and operational conditions.

9-1-5 Transmission Disassembly and Inspection

Provides procedures for disassembling, cleaning, inspecting, and lubricating the tool's transmission assembly.

9-2 Basic Operational Tests

Outlines basic operational tests for checking torque transducer, resolver, and motor windings functionality.

9-3 Replacements

Provides procedures for replacing system components, including the MFC unit and tools.

Chapter 10: Troubleshooting

10-1 Abnormal Condition Display

Explains how abnormal conditions are displayed with codes and sub-codes for easy diagnosis.

10-2 Torque Transducer Errors [A.01 - *]

Details common errors related to the torque transducer, including causes and recovery steps.

10-4 System Memory Errors [A.04 - *]

Covers system memory errors like Flash ROM write/read and Servo Amp errors, with recovery procedures.

10-5 Servo Amplifier Reply Errors [A.05 - *]

Addresses servo amplifier reply errors and potential causes like cable issues or parameter settings.

10-7 Servo Amplifier Errors [A.08 - *]

Covers servo amplifier errors like overheating, watchdog timer, and over current, with recovery steps.

10-9 Multi Signal Errors [A.10 - *]

Details multi-signal errors such as sequence select errors and spindle communication issues.

10-10 Axis Judgment: Checking the Reason for a REJECT

Explains how to check the reason for a REJECT by confirming fastening parameters and stop reasons.

10-11 ETHERNET Communication

Guides on troubleshooting Ethernet communication issues, including TCP/IP settings and firewall configuration.

10-11-1 Confirming the Windows Firewall

Details steps to confirm and adjust Windows Firewall settings to enable PC connectivity.