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GBC AdvancedPunch - 5.4.2 Punch Module- Back Gage and Rail Assembly
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Section 5
5-16
© Copyright 2009 GBC
. All r
ights reser
ved.
Advanced Punch Service Manual
PL 5.4.2 PUNCH MODULE- BACK GAGE AND RAIL ASSEMBLY
ITEM PART
NO.
DESCRIPTION
QTY.
1
-
SCR, SLT HX WASH HD, SEMS 8-32,1/2
6
2
038N00531
POSITIONIN
G,ASSY, RV, DIESET
1
3
001N00516
BACKGAGE RV RAIL ASSEMBLY
1
154
156
Table of Contents
Main Page
Table of Contents
3
Preface
8
Safety
8
Introduction
9
Setting the Right Expectations
10
Long Edge Feed (LEF) Only
10
Product Positioning
10
Die Sets XC / Letter
11
Die Sets XE / A4
12
Maintenance
13
Initial Service Action
13
Paper Jam Service Action
14
Die Set Service
17
Die Set Components
17
Die Set Life Expectancy
17
Serviceable Components
18
Die Set Inspection
19
Die Set Lubrication
20
Inspection, Cleaning, and Lubrication
22
External Cleaning
23
Internal Cleaning
23
Internal Inspection
23
Operational Inspection
23
Base Cleaning
24
Chip bin
24
Die Guide Cleaning
25
Door Latch Inspection
26
Rear Cover Removal
26
Separating Punch from Printer
26
Aligner Panel Inspection and Cleaning
27
Aligner Idler Roller Maintenance
28
Aligner Green Drive Belt Maintenance
30
Back Gauge Solenoid Inspection and Cleaning
31
Idler Roller Inspection and Cleaning
32
Idler Roller Removal and Cleaning
33
Non-Removable Idler Roller Cleaning
34
Drive Roller Inspection and Cleaning
36
Aligner Latch Inspection
37
Optical Sensor Cleaning
38
Bypass Paper Path Inspection and Cleaning
40
Punch Paper Path Inspection and Cleaning
41
Punch Drive Cam Lubrication
42
Timing Belt Inspection
43
Final Service Action
44
Fault Analysis Procedures
45
Fault Diagnosis
46
Description
46
Initial Actions
47
Procedure
47
RAP AC Power - no Indication of Power
47
Description
47
Initial Actions
48
Procedure
48
RAP DC Power - no Indication of 24V DC
48
Description
48
RAP Paper Jams at Punch, Chad Is Present in the Paper Path
49
RAP Description
49
RAP Initial Actions
49
RAP Procedure
49
RAP References
49
RAP Paper Jams at Punch, Chad Is Not Present in the Paper Path
50
RAP Description
50
RAP Initial Actions
50
RAP Procedure
50
RAP References
50
RAP Paper Is Skewed before It Gets to the Punch
51
RAP Description
51
RAP Initial Actions
51
RAP Procedure
51
RAP References
51
Troubleshooting
51
General
52
Back Gauge
54
Die Set
54
Output Quality Analysis Procedures
55
RAP Hole Alignment Inspection Procedure
55
RAP Hole Skew Check
55
RAP Hole Quality
56
RAP Oil on Paper
56
RAP Skuff Marks on Paper
57
RAP Lead Edge Damage
57
Repair and Adjustment Procedures
59
Preparing the Advanced Punch for Service
59
Separating the Punch from the Printer
59
Removing the Rear Cover
60
Leveling and Aligning to the Printer
61
Door Latch
63
Door Latch Adjustment
63
Door Latch and Switch Replacement
64
Bypass Panel
66
Bypass Panel Removal
66
Bypass Idler Roller Replacement
71
Punch Idler Rollers
73
Idler Roller Removal
74
Aligner Panels
75
Aligner Idler Roller Replacement
75
Aligner Panel Removal
76
Aligner Drive Belt (Green Belt) Replacement
78
Paper Entrance Side Green Drive Belt Replacement
79
Green Drive Belt Assembly
81
Entrance Aligner Panel Installation
84
Paper Exit Side Green Drive Belt Replacement
85
Green Drive Belt Assembly
88
Aligner Panel Installation
92
Energy Drive Roller
93
Back Gauge Assembly
94
Back Gauge Removal
95
Back Gauge Installation
102
Testing
102
Solenoid Cleaning and Inspection
103
Solenoid Spring Replacement
104
Back Gauge Paddle
105
Punch Module
106
Punch Module Removal
107
Punch Drive Cam Lubrication
112
Clutch Replacement
113
Punch Module Brake Replacement
118
Punch Module Brake Replacement and Adjustment
118
Punch Module Brake Adjustment
120
Punch Module Motor Replacement
121
Punch Module Motor Drive Belt Replacement
123
Punch Module Drive Roller Cleaning and Replacement
124
Belt Replacement
127
Hole Alignment Adjustment
128
Replacement - Chiptray Microswitch
132
Sensor Replacement
133
Diverter Gate Solenoid Adjustment
138
Section 5 Parts List
140
Section Contents
141
5.1 Introduction
141
5.1.1 Overview
141
5.1.2 Organization of this Section
141
5.2 Main Assembly
142
5.3 Frame Assembly
148
5.4 Punch Module
152
5.4.1 Punch Module - Motorassembly
153
5.4.2 Punch Module- Back Gage and Rail Assembly
155
5.4.3 Punch Module- Roller Assembly
156
5.5 Aligner Entrance, RV, Drive Assembly
158
5.6 Aligner Roller Entrance, RV, Idler Assembly
159
5.7 Aligner Exit, Drive Assembly
160
5.10 Paper Guide Lower Entry Assembly
163
5.11 Paper Guide Lower Exit Assembly
164
5.12 Electronics PCB Assembly
165
5.13 Diverter Solenoid Assembly
166
Component Control and Diagnostic Modes Entry and Exit Procedures
168
Component Control
168
Entering and Exiting Maintenance/Diagnostic Tools Mode
168
NVM Read/Write
169
Adjustments and Feature Control General Procedures
170
GBC Advancedpunch Input Component Control
171
GBC Advancedpunch Output Component Control
172
GBC Advancedpunch NVM Setting List
173
GBC Advancedpunch Fault Code List
174
Tools
175
Lubrication
175
Principle of Operation
176
Inputs
176
Outputs
177
Printer Communication
177
Serial EEPROM Control
177
Punch Control
178
Stepper #1 Control
178
Stepper #2 Control
178
Paper Flow
179
Glossary of Terms
180
Specifications
181
Wiring and Electrical Data
182
Section 7
183
Service Schematic
184
AC Motors Punch / Transport
185
AC Filter
186
Safety Relay
187
Door Chiptray DS Switches / Inputs
188
Communication Cable
189
Boot Load
190
Volts Output
191
Steppers
192
Overlay
193
Sensor Inputs Config
194
PCB Assembly
195
Installation and Set up
196
Installation
197
Space Requirements
205
Unpacking
206
Test Operation
206
Section 8 Advancedpunch
209
A G E S
210
N C O N T R O L S
211
G P a T T E R N S
212
Changing the Interchangeable die Sets
213
T a B S
213
A P E R J a M S
213
S P Ec
215
O C H M U S T E R
228
Auswechseln der Lochstempel
231
O C H V O R G a N G
231
Code
232
E H L E R B E H E B U N G
232
R S T a U
232
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