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Hypertherm EDGE Pro Ti User Manual
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16
6
EDGE
P
r
o T
i
CNC
Instruc
tion Manual 8
0
7
66
0
Wiring Diagrams
60 VDC power supply
60 VD
C power supply
SHEET
SHEET
SHEET
60V DC PWR SUPPLY
60VDC
OUTPUT
HARNESS
229506
60V DC POWER SUPPLY
100-240VAC
POWER
INPUT
BLK
GRN
7
6
5
4
3
1
2
8
AUX GROUND 6
AUX GROUND 5
REMOTE ON/OFF 4
AUX OUTPUT 12V 3
GROUND 1
CN3
ALARM GROUND 8
ALARM 7
GROUND 2
GROUND 10
REMOTE ON/OFF 9
10
9
OUPUT VOLTAGE ADJUST 7
GROUND 8
8
7
CN2
1
2
3
4
5
6
+ OUTPUT VOLTAGE MON 1
+ SENSING 2
- OUTPUT VOLTAGE MON 3
- SENSING 4
N/C 5
CURRENT BALANCE 6
CN1
CURRENT BALANCE 6
GROUND 10
OUPUT VOLTAGE ADJUST 7
REMOTE ON/OFF 9
GROUND 8
+ OUTPUT VOLTAGE MON 1
+ SENSING 2
N/C 5
- OUTPUT VOLTAGE MON 3
- SENSING 4
8-C2
223314
L1/LINE
L2/NEUTRAL
GROUND
BLK
WHT
GRN/YEL
+ 60 VDC
- GROUND
BLK
RED
223303
223304
9-C1
10-D4
R
AF
AH
BLK
BLK
BLU
BRN
(NOT USED)
WHT
RED
165
Table of Contents
Default Chapter
5
Table of Contents
5
Safety
11
Recognize Safety Information
11
Inspect Equipment before Using
11
Follow Safety Instructions
11
Responsibility for Safety
11
A Plasma Arc Can Damage Frozen Pipes
11
Static Electricity Can Damage Printed Circuit Boards
11
Grounding Safety
12
Electrical Hazards
12
Electric Shock Can Kill
12
Cutting Can Cause Fire or Explosion
13
Fire Prevention
13
Explosion Prevention
13
Machine Motion Can Cause Injury
13
Compressed Gas Equipment Safety
14
Gas Cylinders Can Explode if Damaged
14
Toxic Fumes Can Cause Injury or Death
14
A Plasma Arc Can Cause Injury and Burns
15
Arc Rays Can Burn Eyes and Skin
15
Pacemaker and Hearing Aid Operation
15
Noise Can Damage Hearing
16
Dry Dust Collection Information
16
Laser Radiation
17
Additional Safety Information
17
Contents
19
Product Stewardship
19
Introduction
19
National and Local Safety Regulations
19
Certification Test Marks
19
Differences in National Standards
19
Safe Installation and Use of Shape Cutting Equipment
19
Procedures for Periodic Inspection and Testing
19
Qualification of Test Personnel
20
Residual Current Devices (Rcds)
20
Higher-Level Systems
20
Environmental Stewardship
21
Introduction
21
National and Local Environmental Regulations
21
The Rohs Directive
21
Proper Disposal of Hypertherm Products
21
The WEEE Directive
21
The REACH Regulation
21
Proper Handling and Safe Use of Chemicals
22
Fumes Emission and Air Quality
22
Electromagnetic Compatibility (EMC)
23
Introduction
23
Installation and Use
23
Assessment of Area
23
Methods of Reducing Emissions
23
Mains Supply
23
Maintenance of Cutting Equipment
23
Cutting Cables
23
Equipotential Bonding
23
Screening and Shielding
24
Warranty
25
Attention
25
General
25
Patent Indemnity
25
Limitation of Liability
25
National and Local Codes
25
Liability Cap
26
Insurance
26
Transfer of Rights
26
Waterjet Product Warranty Coverage
26
Product
26
Parts Coverage
26
Specifications
27
Main Features of an Automated Cutting System
27
Cnc
29
Cutting Table
29
Plasma System
29
Control Box
29
Drive System
29
Torch Height Control (THC)
29
Operator Console
30
Oxyfuel Torch
30
Marker
30
Overview
30
Features of the EDGE Pro Ti CNC
31
Touchscreen
31
Operator Console
31
Rear Panel
32
System Specifications
33
EDGE Pro Ti Axis and I/O Configuration
35
Specifications for the Sensor Ti Lifter
36
Installation
37
Upon Receipt
37
Claims
37
Installation Requirements
37
Gantry Sizing for EDGE Pro Ti Motors
37
Placement of System Components
38
Mounting the CNC
39
Mounting Hole Patterns on the Bottom of the CNC
40
Mounting the THC
41
Sensorâ„¢ Ti THC
41
Arcglide THC
42
Configuration Diagrams
49
And y Axis Configuration
51
The Operator Console
51
Front Panel I/O
52
AC Power
53
Power Input
53
Power Cable
53
Chassis Grounding
54
Interface Ports
55
Hypernet Interface
55
LAN Interface
55
USB Interface
55
Serial Ports
55
Contents
56
System Connections
56
Cable Shield Grounds
56
Emergency Stop (E-Stop) Connection
57
Safety Audit
57
Sample E-Stop Circuit
58
EDGE Pro Ti Safety Circuit
59
E-Stop Test Circuit
60
E-Stop Cable
62
Motor Connection
63
Axis Configuration
64
Motor (031143)
65
Regeneration Circuit
66
Motor Cable
66
Encoder Connection
68
Encoder Cable
69
I/O Connection
71
I/O Cable
72
Configuring I/O
73
Shared Inputs
73
Input Modes
74
I/O Circuits
74
I/O Setup Screen
76
Plasma Connection
77
Plasma Connection for Powermax Plasma Systems
78
Plasma Connection for Generic Plasma Systems
80
Plasma Interface Assembly (228256)
82
Plasma Connection to HSD130 Plasma Systems
85
Lifter Interface
87
Lifter Interface Cable
89
24 VDC Auxiliary Power Connector
91
Hypernet and LAN Cable
91
Operation
93
Operating the CNC
93
Touch Screen LCD
93
Screen Navigation
93
Help
94
View Additional Manuals
95
Show Bookmarks
96
Automated Operations
96
Align Wizard
96
Cutpro Wizard
97
Updating Phoenix Software
97
Updating the Software
97
Updating the Help
97
Updating the Cut Charts
97
Maintenance and Diagnostics
99
Introduction
99
Care and Handling of the Touchscreen
99
Touchscreens, Drops of Water, and Unintended Motion
100
THC Slide Maintenance
100
Cleaning
100
Lubrication
100
Diagnostic Tests
101
Machine Interface Tests
101
LAN and Hypernet Tests
102
Serial Test
103
USB Test
104
E-Stop Test
105
I/O Test
107
Plasma and Lifter Tests
110
Operator Panel Test
111
Troubleshooting
112
Introduction
112
Common Situations
113
Power up
113
Display
113
Led
113
Input Failure
114
Output Failure
114
Hypernet
114
LAN Connection
114
The Regeneration Circuit Remains on for more than 25% of a Single Cut
114
Motion Issues
115
Serial Communication Issues
115
The CNC Is Not Recognizing a Device in a USB Port
115
Cut Quality or Plasma Performance Issues
115
The CNC Feels Excessively Warm
115
Loading Files
116
Wireless Troubleshooting
116
Component Locations and Information
117
Operator Control Panel Board (141058)
118
Contents
120
Motherboard (141110)
120
Power Distribution Board (141153)
121
4-Axis MCC Board (141191)
123
Utility and Serial Isolation Board (141307)
126
Plasma Interface Board (141267)
128
4-Axis DC Servo Board (141281)
137
Servo Amplifier (228360)
141
Plasma Interface Assembly 228256
145
EDGE Pro Ti Parts List
145
EDGE Pro Ti CNC Parts
145
Sensor Ti THC Parts
145
Interface Assembly Kits
145
Safety Circuit Kits
146
Diagnostic Kits
146
Cables
146
Cable Connector Kits
148
PCB Kits
148
Additional Kits
150
Wiring Diagrams
151
Wiring Diagram Symbols
152
EDGE Pro Ti System Wiring
155
Motherboard
156
Power Distribution Board
157
Operator Panel Board
158
Operator Panel Components
159
Utility and Serial Board
160
MCC Board
161
I/O Board
162
6-Axis Servo Board
163
Surge Board
164
ATX Power Supply
165
60 VDC Power Supply
166
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Hypertherm EDGE Pro Ti Specifications
General
Brand
Hypertherm
Model
EDGE Pro Ti
Category
Control Systems
Language
English
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