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K-TRON KCM User Manual

K-TRON KCM
126 pages
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OPERATING AND
MAINTENANCE INSTRUCTIONS
Read this manual prior to opera-
ting or servicing the equipment.
This manual contains all safety
labels and warnings.
Original operating instructions
1090020601-EN Rev. 1.2.1
KCM
KCM
KCM
II 3D Ex tc IIIC T65°C
0590024903-D X
1190021904-A X

Table of Contents

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K-TRON KCM Specifications

General IconGeneral
BrandK-TRON
ModelKCM
CategoryController
LanguageEnglish

Summary

Safety Notes

Operator Responsibilities

Duties of the operator for safe installation and operation.

Assembly and Function

Field of Application

Defines KCM use in hazardous locations (Zone 22).

Safety Devices and Warnings

Safety messages displayed on the KCM front panel.

Technical Data

Installation Procedures

Drive Connection Summary

Overview of connections common to all drive types.

Connecting the KCM and Wiring Instructions

Overview of KCM connections and general wiring practices.

Power Wiring Requirements

Guidelines for power wiring, disconnects, and AC input.

KCM Set-Up

Initial Set-Up for KCM CPU

Procedures for initial CPU setup including jumpers and DIP switches.

KCM CPU DIP Switch Settings

Configuration of DIP switches for address and K-Port.

Initial Set-Up for KCM Drives

Setup procedures including jumper settings for KCM drives.

DC Drive Set-Up

Notes and selection table for DC drives.

AC Drive Set-Up

Guidelines and DIP switch settings for AC drive interface.

Stepper Drive Set-Up

Setup tables and DIP switch settings for stepper drives.

Vibratory Drive Set-Up

Procedures for vibratory drive setup and adjustment.

Operation

Initial Operation Steps

Steps for safely starting the KCM for the first time.

Emergency Stop and Power Control

Procedures for emergency stop and switching the KCM ON/OFF.

Maintenance

Preventive Maintenance Schedule

Routine maintenance tasks and schedule.

KCM Fuse Replacement

Procedures for replacing KCM fuses and handling auto-resetting fuses.

Battery Replacement

Procedure for replacing the KCM battery.

Troubleshooting

General Information on Fault Detection

Precautions before opening KCM for fault diagnosis.

KCM CPU LEDs

Internal LEDs for evaluating KCM function and diagnosing problems.

DC Motor Drive Problems and Solutions

Troubleshooting common DC motor drive issues.

Vibratory Drive Problems and Solutions

Troubleshooting common vibratory drive issues.