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K-TRON KCM User Manual
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Docu-No.: 1090020601-EN Rev. 1.2.1
Page 109
Appendix 12
KCM wiring examples 12.4
12.4.10
450 watt DC drive wiring example - 0000
007405
•
Not all terminal blocks
are shown in this example.
Fig. 12.9
450 watt DC dr
ive wiring example
K4
DPDT
KCM
450
W DC Drive
J2
+
5
Vdc
Com
Sig
Safety
Drive Enable
L1
PE
N
PE
Mtr
+
Mtr
-
V
ac line in
DC Motor
J4
1 2 3 4 5 6
J6
876
543
21
SFT
Wh
i
t
e
Y
e
llo
w
Gr
ee
n
Pi
nk
Gr
ey
Br
ow
n
43
2
1
1
2
1
1
1
0
98
7654
321
Speed
Sensor
J1
108
110
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Notes
9
Safety Symbols Definitions
9
Electrical Hazard Icon
10
Ground Icon
10
ATEX Icon
10
Operator Responsibilities
10
Proper Use
11
Special Provisions X
11
Organizational Measures
11
Safety-Conscious Operation
11
Safety Devices
12
High Voltage
12
Additional Equipment
12
Customer Service and Repairs
12
Removal from Service
13
2 Assembly and Function
14
Field of Application
14
Explosion Proof Marking
14
Zones and Device Categories (Gas)
14
Zones and Device Categories (Dust)
15
Dust Deposits and Glow Temperature
15
Abbreviations
16
Additional Programming Information
17
Overview
18
Structure
19
Enclosure
19
Circuit Assemblies
20
Safety Devices and Warnings
21
Safety Devices
21
Warnings
21
3 Technical Data
22
4 Installation
28
Unpacking
28
Tools
28
Dimensions KCM
29
Dimensions KCM SS
30
KCM-SS Hygiene Mounting
30
Terminal Descriptions
31
Terminal Block Specifications
31
Keying Diagrams for Specified Connectors
31
CPU Connection Summary
32
CPU DB-9 Configuration Port - P1
32
CPU Digital I-O - J8
32
CPU Frequency and Analog I-O - J9
32
Internal Channel; CPU to Drive - J11
33
K-Port Connection Summary
34
K-Port Protocols
34
K-Port Protocol Table
34
K-Port Details
35
K-Port 1 Connections - J14
35
K-Port 2 Connections - J15
35
Host Port Connections
36
Host Port Details
36
Host Connections for AB-DF1 and Modbus Using K-Port1
36
Drive Connection Summary
37
Drive Digital Inputs- J1
37
Drive Internal Channel; Drive to CPU - J3
38
Drive SFT Connections - J4/J7/J8
38
Drive Output Relays - J5
39
AC Interface Specific Output Relays - J9/J6
39
DC Motor Drive Power - J6
40
DC Motor Drive Feedback - J2
40
Change DC Motor Shaft Rotation
40
Stepper Drive Specific Connections
41
4.10.10 Universal Stepper Motor Drive Power - J6
41
4.10.11 Lopo/Hipo Stepper Motor Drive Power - J6
41
4.10.12 Stepper Motor Drive Feedback - J2
42
4.10.13 Stepper Drive Rotation Error
42
4.10.14 Vibratory Drive Power - J6
43
4.10.15 Vibratory Drive Feedback - J2
43
4.10.16 Vibratory Drive Phase Angle Correction
43
4.10.17 AC Interface Drive Power - J6
44
4.10.18 AC Interface Frequency Feedback - J2
44
4.10.19 AC Interface Analog I-O - J9
45
I-O Wiring Connections
46
Safety Input Wiring to KCM Drive - J1
46
Drive Enable Input to KCM Drive - J1
46
Digital Input #1 and #2 at Drive Pc Board
47
Drive Output Relays K1-K3 - J5
47
AC Interface Drive Output Relay K4 - J9
48
AC Interface Drive Output Relay K5 - J9
48
AC Interface Drive Output Relay K6 - J6
48
KCM CPU Digital Outputs - J8
49
KCM CPU Digital Inputs - J8
49
4.11.10 KCM CPU Analog Output - J9
50
4.11.11 KCM CPU Analog Input - J9
50
4.11.12 KCM CPU Frequency Input - J9
51
Connecting the KCM
52
General Wiring Instructions
52
Recommended Wire Sizes and Maximum Lengths
53
Power Wiring; Specific Requirements
54
Power Mains Disconnect Requirements
54
Protective Ground
54
AC Input Wiring Details to KCM
54
Shielding and Cable Glands
55
5 KCM Set-Up
56
Initial Set-Up for KCM CPU
56
CPU Pc Board Jumper Settings
56
KCM CPU DIP Switch Setting
57
KCM Addressing with CPU DIP Switch Positions 1-5
57
K-Port 1 Function Via KCM CPU DIP Switch Positions 6-8
57
K-PROM Configuration
58
Display Backlight Control
58
Setting Display Brightness
58
Initial Set-Up for KCM Drives
59
Drive Jumper Settings-All Drive Types Listed
59
DC Drive Set-Up
60
DC Drive Selection Notes
60
DC Motor Selection Table by Drive Type and Line Voltage
60
450/1600 Watt DC Drive Pc Board DIP Switch Settings
61
Additional Jumper Settings for 450 Watt Drive
61
AC Drive Set-Up
62
AC Drive Interface Pc Board DIP Switch Settings
62
Stepper Drive Set-Up (All Types)
63
Stepper Motor Programming Table
63
Stepper Drive Pc Board DIP Switch Settings
63
Vibratory Drive Set-Up
64
Vibratory Drive Pc Board DIP Switch Settings
64
Vibratory Drive Adjustment
64
GWB Application Drive Set-Up
66
GWB Hardware Overview
66
Setup DC Drive Boards
67
Setup Vibrator Drive Boards
67
Setup Stepper Drive Boards
68
Setup AC Drive Boards
68
6 Transportation, Storage, Disposal
69
Notes on Transportation
69
Notes on Storage
69
Notes on Disposal
69
7 Operation
70
Initial Operation
70
KCM-SD LED Status Display
71
LED Function Listing
71
Emergency Stop Procedure
72
Switching on and off
72
8 Cleaning
73
9 Maintenance
74
Required Skills/Training for Maintenance of the KCM
74
General Tools Required
74
Preventive Maintenance
74
Parameter Backup
75
KCM Fuse Replacement
75
Auto-Resetting Drive Fuses
75
Resetting Auto-Resetting Fuses
75
List of Auto Resetting Fuses
76
Replacing Fuses
76
1600 Watt DC Motor Drive Fuse Location-0000002610
77
Watt DC Motor Drive Fuse Location-0000007405
77
Vibratory Drive Fuse Location-000000684
77
AC Motor Drive Interface Fuse Location-000003413
78
Stepper Drive Interface Fuse Location-0000005987
78
Battery Replacement
79
KCM Service Connections
80
Forcing the Config Port to Userif Protocol
80
Usb
80
10 Troubleshooting
81
General Information on Fault Detection
81
KCM CPU Leds
82
CPU Pc Board Leds
83
K-Port Leds
83
KCM Drive and Power Supply Details
84
Drive Board LEDS
84
KCM Drive Pc Board Leds-All Types
85
Measuring Motor Power
85
Measure and Adjust Speed Frequency Signal
85
DC Motor Drive Problems and Solutions
86
Vibratory Drive Problems and Solutions
87
Stepper Drive Problems and Solutions
88
Stepper Alarm LED Flash Sequence
89
AC Interface Drive Problems and Solutions
90
11 Optional Devices
91
Host Communication Circuit Cards
91
Encoder Interface Circuit Card
91
Field Power Supply
92
SFT Expander Circuit Card
93
Daisy Chain Connector
93
12 Appendix
94
Cable Length Specifications
94
DC Motor Cable Lengths: 230 Vac
94
DC Motor Cable Lengths: 115Vac
94
Cable Lengths for Speed Feedback Signals
95
KCM I/O Defaults
96
Default KCM Programmable I-O Table
96
I-O Function Selection
97
I-O Function and KCM State Indications
99
State Indications
99
KCM Wiring Examples
101
System Wiring Examples
101
KCM to KSU-II Wiring at K-Port 1/2
101
KCM to KSL Wiring at K-Port 1
102
KCM to KSC Wiring at K-Port 1- Digi Card
103
KCM to KSC Wiring at K-Port 1- Moxa Card
104
KCM to KSC Wiring at K-Port 1- K-Tron Converter
105
KCM to WAGO I-O Wiring at K-Port 2
106
KCM to KF2 Host Port Wiring
107
KCM to BM-85 Host Port Wiring
108
Watt DC Drive Wiring Example - 0000007405
109
KCM Without SIB Board - DC Motor - 0000002610
110
12.4.12 Remote KCM with SIB Pcb at Feeder
111
12.4.13 Field Wound DC Motor Wiring Example
113
12.4.14 Stepper Drive Wiring Example for 0000005987
114
Encoder Line Driver Board
115
Vibratory Feeder Wiring Example - 0000000684
116
AC Drive Wiring Example - 0000003413
117
12.4.18 KCM Interlock Wiring Example
118
12.4.19 Hi/Lo Auto Gear External Switching Circuit
119
12.4.20 KCM to HCU Wiring Example
120
12.4.21 KCM to LSR Wiring Example
120
Schematic of SIB Board-9191601650
121
12.4.23 Belt Slip Wiring for WBF and WBB Applications
122
Summary of KCM I-O
123
Cpu I-O
123
Common Drive I-O
124
SFT Connections for All Drives
124
Specific 450/1600 Watt DC Drive Connections
125
Specific Stepper Drive Connections
125
Specific Vibratory Drive Connections
126
Specific AC Drive Connections
126
4
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K-TRON KCM Specifications
General
Brand
K-TRON
Model
KCM
Category
Controller
Language
English
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