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Page xxiii

Operator’s manual ASTRONAUT

M-WE.001.0705

ELECTRICAL FUSES

(p/n 9.1170.0503.4)

Fuses are arranged (from left to right) as follows:

• Electronics

• Vacuum pump

• Milk pump

• Heating element

• Earth leak switch

Main Page

List of Incorporated Changes4
Preface5
Table of Contents6
List of Illustrations10
Safety13
Safety Decals16
Introduction26
General View27
Registration28
General31
System Description32
System Controls33
Multiple Function Control Box33
STOP-Button (Emergency Stop) (1)33
POWER Lamp (2)34
ALARM Lamp (3)34
Display (5)34
Temperature/Calendar (7) Indication (Orange)35
Conductivity (8) Indication (Red)35
Separation/Colostrum (9) Indication (Yellow)35
End of Milking (10) Indication (Green)35
Data Change Keys (11)35
Start-Up of Astronaut Milking Robot36
Milking36
Data Functions37
Changing of Cow Data40
Control Function Keys41
Robot Control Box43
ROBOT CONTROL BOX PANEL (Figure 3.2)43
E-LINK CONTROL PANEL (Optional)44
Robot Control Box Panel Operation45
Robot Control Box Menus46
Attentions46
Milking47
Set Cleaning47
Adjust48
Cleaning56
Alarmreset56
Cleanlaser56
Cow Data57
Sampling58
Set Arm60
Set Clock60
Cleaning List61
Connect List62
Report List63
Error List63
Testmenu64
Quality82
Operational84
Cleaning Synchronization and Remote Alarm System (Crs+)85
Control Keys Crs85
System Structure86
General Description of the Crs87
Description of Crs+ Menu Structure88
Menu Option "Alarm System89
Menu Option "Cleaning System89
Menu Option "Settings90
Menu Option "Tests92
Menu Option "Event History93
Twin Filter System (Optional)94
Description of Various Functions of the Cleaning Synchronizer (Cs)96
Taking Milking Robots out of Operation96
Blowing Empty the Entire Milk Delivery Line96
Control of the Intermediate Cooler (Optional)96
Control of the Milk Tank Three-Way Valve97
Control of Tank Valve (Optional)97
Synchronization of Main Cleaning97
Interaction with Milk Tank Control98
Emptying the Milk Tank99
Interaction with HUBBLE Tank and Cleaning Guard100
Cleaning Reporting User Interface (Crui)101
Hotkeys101
Remote Alarm System (Ras)103
Collecting of Active Alarm Messages103
Making Alarms Audible and Visible103
Visualising of Alarms103
Generating Telephone Calls103
Deciding on Alarm Priorities103
Planning Telephone Calls104
Structure of Telephone Calls104
Resetting of Alarms104
History of Alarms104
Confirming of Alarms105
Management of Alarms, Reporting Texts and Speech Messages105
Temporary Suppression of Alarms106
Milk Delivery Line and Tank Area107
Milk Delivery Line107
Alarm Overview108
Crs+ Settings110
Operating the Milking Robot117
Minimum Cow Requirements117
Cow Dimensions117
Udder and Tail Shaving118
First Milking118
Entry of Cow Data in the Computer118
Attachment of Cow Responder/Respactor119
Habituation119
Leading the Cow into the Box119
First Time in the Box120
Future Milkings122
Milking123
Milking Session123
Interruption of Milking124
Colostrum (X-Pert System)126
Other Milk Separations (X-Pert System)126
Colostrum (T4C Farm Management)127
Other Milk Separations (T4C Farm Management)128
M4USE Separation Arm (Optional)129
Cleaning131
Short Rinsing131
Main Cleaning131
Manual Start-Up of Cleaning131
Cleaning of Separation Tube (Where Fitted)132
Cleaning of Static TDS (Teat Detection System)132
Outside Cleaning of Installation132
Attention List Check133
Handling Alarms135
Service and Maintenance137
Service137
Fluids and Lubricants137
Maintenance137
Daily Maintenance137
Weekly Maintenance144
Monthly Maintenance146
Yearly Maintenance149
Failures151
Failure Schedule151
Cow Is Not Identified152
Cow Does Not Qualify152
Repetition of Failed Milkings152
The Cow Remains in the Box too Long153
Teat Cups Are Connected Incorrectly153
Cow Is Not Milked Correctly153
Milking Robot153
Milk Receiver Jar Is Not Pumped Empty154
Teats Are Not Detected by the Tds/Laser System154
Teats Are Not Sprayed154
No Air Pressure155
Arm Does Not Turn in or out155
Sampling155
Increased Bacterial Count155
Slow Increase155
Sudden Increase156
Increased Cell Count156
Lightning Strike Arrester157
Service Backup157

LELY ASTRONAUT - Page 25

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