2.10
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM ACTION
D
Steering
Lubricate
XU Front / Rear Stabilizer Bars
Lubricate and inspect bushings
D Throttle Pedal
Inspect for free movement; replace pedal as needed
Throttle Body Intake Ducts/Flange Inspect duct for proper sealing/air leaks
Drive Belt
Inspect; adjust; replace as needed
Cooling System Inspect coolant strength seasonally; pressure test system yearly
XU Radiator
Inspect; clean external surfaces
XU
Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
D / E
Fuel System
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel line / rail,
and fuel pump; replace rubber lines every two years
XU
Cooling Hoses Inspect for leaks
XU
Engine Mounts Inspect
Exhaust Muffler / Pipe Inspect
Drive Shafts
Remove and grease
D / E
Spark Plug Inspect; replace as needed
XU
Wiring
Inspect for wear, routing, security; inspect connectors subjected to water,
mud, etc.
XU / D
Clutches (Drive and Driven) Inspect; clean; replace worn parts
D
Front Wheel Bearings Inspect; replace as needed
XU Shock Seals
Visually inspect shock seals
XU / D Shocks
See dealer for oil change/seal inspection.
125 HOUR / 1250 MILES (2000 KM) SERVICE
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM ACTION
XU / D
Brake Pads / Parking Brake Pads
(INTL)
Inspect pad wear; replace if worn beyond service limit
XU / D
Parking Brake Cable Adjustment
(INTL)
Inspect; adjust tension as needed
Battery
Check terminals; clean; test
Fuel System
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks
and abrasion
XU
Front Gearcase Fluid (Demand Drive
- Extreme Use)
Change fluid every 25 hours if subjected to extreme use
XU
Front Gearcase Fluid (Demand Drive) Fluid level inspection; add lubricant if needed
XU
Transmission Fluid (AGL) Fluid level inspection; add lubricant if needed
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