Polaris General 2020

12
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
12.1
CHASSIS / BODY ELECTRICAL
CHAPTER 12
CHASSIS / BODY ELECTRICAL
GENERAL INFORMATION - ELECTRICAL SYSTEM . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . .12.4
SERVICE NOTES - ELECTRICAL SYSTEM.. . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... .12.4
SPECIAL TOOLS - ELECTRICAL SYSTEM . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..12.5
SERVICE SPECIFICATIONS - ELECTRICAL SYSTEM . . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ..12.5
CHASSIS HARNESS. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ..12.6
HARNESS COMPONENT LOCATIONS - 2 SEAT. .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ..12.6
HARNESS ROUTING / RETENTION - 2 SEAT . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .12.8
HARNESS COMPONENT LOCATIONS - 4 SEAT. .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . 12.10
HARNESS ROUTING / RETENTION - 4 SEAT . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 12.12
CARGO BOX HARNESS COMPONENT LOCATIONS .. . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . 12.14
CARGO BOX HARNESS ROUTING / RETENTION . . . .. . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . 12.15
CHASSIS HARNESS (INTL) . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . 12.16
HARNESS COMPONENT LOCATIONS - INTL (NON-ABS) . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . .. 12.16
HARNESS ROUTING / RETENTION - INTL (NON-ABS) .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . . 12.18
HARNESS COMPONENT LOCATIONS - INTL (ABS). . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... 12.20
HARNESS ROUTING / RETENTION - INTL (ABS). ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. 12.22
CARGO BOX HARNESS COMPONENT LOCATIONS - INTL . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... 12.24
CARGO BOX HARNESS ROUTING / RETENTION - INTL . . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . . 12.25
INSTRUMENT CLUSTER SERVICE ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . . 12.26
INSTRUMENT CLUSTER OVERVIEW . . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . 12.26
INSTRUMENT CLUSTER REPLACEMENT . . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... 12.26
INSTRUMENT CLUSTER PINOUTS .. . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . . 12.27
INSTRUMENT CLUSTER PINOUTS (INTL) .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . . 12.27
BATTERY SERVICE. . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . . 12.28
BATTERY SPECIFICATIONS . . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . 12.28
BATTERY REMOVAL .. . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . 12.28
BATTERY INSTALLATION . . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . .. . . ... . ... . 12.28
BATTERY SPECIFICATIONS (INTL) .. . ... . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . . 12.29
BATTERY REMOVAL (INTL) .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . . 12.29
BATTERY INSTALLATION (INTL) . . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . . 12.29
BATTERY IDENTIFICATION . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. 12.30
LEAD ACID CONVENTIONAL BATTERY ACTIVATION . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 12.31
LEAD ACID CONVENTIONAL BATTERY INSPECTION . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. 12.31
LEAD ACID CONVENTIONAL BATTERY CHARGING AND TESTING .. . ... . .. . . .. . . .. . . ... . ... 12.32
LEAD ACID CONVENTIONAL BATTERY MAINTENANCE. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 12.32
DRY SHIPPED AGM BATTERY ACTIVATION . . .. . ... . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . 12.33
DRY SHIPPED AGM BATTERY CHARGING AND TESTING. ... . ... . ... . ... . .. . . .. . . ... . ... . ... 12.35
DRY SHIPPED AGM BATTERY MAINTENANCE .. . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . 12.35
LEAD ACID LOW MAINTENANCE BATTERY CHARGING AND TESTING . . ... . .. . . .. . . .. . . .. . . 12.36
LEAD ACID LOW MAINTENANCE BATTERY MAINTENANCE . . .. . . .. . ... . ... . ... . ... . . .. . . .. . 12.36
AGM LOW MAINTENANCE BATTERY CHARGING . . ... . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. 12.37