Polaris General 2020 User Manual

1.26
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
MISC SPECIFICATIONS AND CHARTS
MASTER TORQUE TABLE
CHAPTER 2 - MAINTENANCE
PART DESCRIPTION
TORQUE
SPECIFICATION
Battery Bracket 3.5 lb-ft (5 Nm)
Crankcase Drain Plug 12 lb-ft (16 Nm)
Front Gearcase Fill /
Drain Plug
10 lb-ft (14 Nm)
Outer Clutch Cover
Screws
50 lb-in (5 Nm)
Plunger Bolt
15 ft-lb (20 Nm)
Spark Plug 9 lb-ft (12 Nm)
Tensioner Mounting Bolts
7 ft-lb (10 Nm)
Tie Rod Jam Nut
15 lb-ft (20 Nm)
Transmission Fill / Drain
Plug
14 lb-ft (19 Nm)
Valve Cover Bolts
7 lb-ft (10 Nm)
Wheel Hub Castle Nuts
180 lb-ft (244 Nm)
Wheel Nuts
Aluminum Wheels
120 lb-ft (163 Nm)
Wheel Nuts
Steel Wheels
60 lb-ft (81 Nm)
CHAPTER 3 - ENGINE / COOLING SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Air Box Fasteners
3.5 lb-ft (4.7 Nm)
Cam Chain Tensioner
Spring
15 ft-lbs (20 N·m)
Cam Chain Tensioner
Mounting Bolts
7 lb-ft (10 Nm)
Camshaft Carrier Bolts
7 ft-lb (10 Nm)
Camshaft Sprocket Bolts 14 ft-lbs (19 N·m)
Connecting Rod Bolts
Step 1: 9 ft-lbs (12
N·m)
Step 2: 22 ft-lbs (30
N·m)
Step 3: Tighten
add’n 90°
Coolant Bleed Screw
89 in-lbs (10 N·m)
PART DESCRIPTION
TORQUE
SPECIFICATION
Coolant Hose Clamp 35 lb-in (4 Nm)
Coolant Hose Mounting
Bracket Fasteners
3.5 lb-ft (4.7 Nm)
Crankcase Bolts (Lower)
Step 1: 9 ft-lbs (12
N·m)
Step 2: 21 ft-lbs (28
N·m)
Step 3: Tighten
add’n 90°
Crankcase Bolts (Lower)
(M6)
9 ft-lbs (12 N·m)
Crankcase Bolts (Lower)
(M8)
26 ft-lbs (35 N·m)
Crankcase Bolts (Upper)
(M6)
9 ft-lbs (12 N·m)
Crankcase Bolts (Upper)
(M8)
26 ft-lbs (35 N·m)
Crankcase Drain Plug 12 lb-ft (16 Nm)
Crankcase Oil Gallery
Plug (1/2 NPT)
16 ft-lbs (22 Nm)
Crankcase Oil Gallery
Plug (M20)
22 ft-lbs (30 N·m)
Cylinder Head Bolts
Torque in sequence
Step 1: 13 ft-lbs (18
N·m)
Step 2: 26 ft-lbs (35
N·m)
Step 3: Additional
360°
Step 4: M6 bolts: 7
ft-lbs (10 N·m)
Engine / Transmission
Mounting Bolts Step 1–2
64 lb-ft (87 Nm)
Engine / Transmission
Mounting Bolts Step 3
5 lb-ft (7 Nm)
Engine / Transmission
Mounting Bolts Step 4–7
44 lb-ft (60 Nm)
Engine Intake Hose
Clamp
49 lb-in (5.5 Nm)
Engine Mount Fasteners
(Front)
40 lb-ft (54 Nm)
GENERAL INFORMATION

Polaris General 2020 Specifications

General

Brand	Polaris
Model	General 2020
Category	Offroad Vehicle
Language	English