2.40
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
FRONT GEARCASE LUBRICATION
NOTICE
It is important to follow the front gearcase maintenance
intervals described in the Periodic Maintenance Chart.
Regular fluid level inspections should be performed as
well.
FRONT GEARCASE FLUID LEVEL CHECK
The fill plug is located on the bottom right side of the front
gearcase. Access the fill plug through the right front
wheel well. Maintain fluid level even with the bottom of
the fill plug hole.
1. Position vehicle on a level surface.
2. Check vent hose to be sure it is routed properly and
unobstructed.
3. Remove the fill plug
q
and check the fluid level.
4. If fluid level is not even with the bottom threads, add
the recommended fluid as needed. Do not overfill.
5. Reinstall the fill plug and torque to specification.
TORQUE
Front Gearcase Fill / Drain Plug Torque:
10 lb-ft (14 Nm)
FRONT GEARCASE FLUID CHANGE
1. Remove the fill plug.
2. Place a drain pan under the front gearcase drain
plug. The drain plug is located on the bottom of the
front gearcase. Access the drain plug through the
access hole in the frame underneath the front
gearcase.
3. Remove the drain plug
w
and allow fluid to drain
completely.
4. Clean the drain plug magnetic surface.
5. Reinstall the drain plug and torque to specification.
6. Add the recommended amount of fluid through the fill
hole. Maintain the fluid level even with the bottom
threads of the fill plug hole.
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Demand Drive Fluid
Capacity: approx 8.5 oz (250 mL)
7. Reinstall the fill plug and torque to specification.
TORQUE
Front Gearcase Fill / Drain Plug Torque:
10 lb-ft (14 Nm)
8. Check for leaks. Dispose of used fluid properly.
MAINTENANCE
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