10.70
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
BRAKE DISC REPLACEMENT -
GENERAL XP / GENERAL XP 4
BRAKE DISC REPLACEMENT
1. Remove the applicable brake caliper. Refer to the
applicable caliper removal procedure.
2. Remove wheel hub cotter pin
r
, castle nut
e
and
washers
w
.
3. Remove the wheel hub assembly from the vehicle
and remove the four studs
q
retaining the disc to the
hub and discard.
4. Clean the wheel hub mating surface and install the
new disc on the wheel hub.
5. Install new studs
u
.
6. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to specification and install a new
cotter pin.
TORQUE
Wheel Hub Castle Nut:
180 lb-ft (244 Nm)
7. Reinstall the applicable brake caliper. Refer to
applicable caliper installation procedure.
8. Bleed brakes if needed. Follow the bleeding
procedure outlined earlier in this chapter.
9. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure the brake is not dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
BRAKE SYSTEM
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